Restoration of a Morgan 4/4 series I
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    Rebuilding my dreamcar
    15-01-2013
    Klik hier om een link te hebben waarmee u dit artikel later terug kunt lezen.RADIATOR and FIRST BODYWORK

    After the successful first start of the engine, I was rather pleased with the results of the work I did until now. Hearing the sound of engine for the first time is always a milestone in a restoration project. And since I started from a pile of parts in a box, this was more than a milestone for me.

    After that I mounted the exhaust system, a rather straightforward job. I just had to reshape the pipe that comes to the exhaust collector, because that pipe runs through the chassis. It has to be in the centre of the hole that’s in the chassis, to avoid that it would rattle against it. No problem, a bit of elbow grease and the heat of the welding flame did the trick.

     

    Until now I always walked around it, but now the next thing to do is the radiator. Not only to go further with the engine, but also because I need the radiator shell to outline the body parts. But as I mentioned before I had a big problem regarding the costs of a new radiator, and so I had to find a cheaper way to fix it. To have it re-chromed it has to be an empty radiator shell, so I have to find someone that can make me a radiator that fits inside the original shell, it is the only solution.

    To find someone that can make me what I have in mind, I cut out the old radiator core, to find out how much space I have inside the shell. Then I made an technical drawing of the new radiator to my idea, and presented that to about 5 radiator specialists.

    I had several reactions from the type “yes we can do that”, and one that came with al lot of good suggestions about it, straight from the first contact. I realised; this is the man I need. He is not only thinking in the same direction as I do, but thinks even more forward with a lot more knowledge. And that he was the cheapest of them all, was another great advantage too J.

     

    After an extra telephone call I brought my radiator to his shop in Oudenaarde, and there he bombed me with facts and tips about how he would build it, as was it his owne. We agreed that he could do it in spare moments, because a few weeks extra was no problem for me, and that he would keep me posted about his progression. So I left my precious part in his good hands and left, convinced that I have found the right guy.

    After a few days I already received the first photographs of the naked radiator core he was going to use, and that mail traffic would go on for a few weeks, until the radiator was finished. He made some good changes on my original plan, but always after discussing that first with me. The finished product is perfect, and I had it in a 4 weeks. Thanks Koenraad Wynants, you are a great guy and a true professional with hart for your job.

     

     

     

     

     

     

    Then I found it was time to restart my restoration, it has been neglected again too long. My first good intention for 2013 is: to work on it a half day at least every week. I hope I will keep it  J.

    As a start I took the skeleton body from the loft an gave it an extra layer of a wood preserving product, so the bad bugs would not eat it J. It looked very nice afterwards, in fact it is a shame that you cannot see it once the car is finished.

    Then I measured it out on the chassis, and in the length it all looks correct. Then I just had to line it out following the inside chassis shape, also a piece of cake. So time to lift it a little bit, put some sealing-like product between body and chassis, and put it on his final place. Then I drilled the holes for the fixing bolts, and bolted the woodwork on the chassis. Again a nice sight!

     

     

     

    To satisfy my curiosity I took the old body panels from the loft, to measure them on my “car”. It all seemed to fit in a normal way, until I measured the distance between radiator shell and scuttle.

    Great consternation, it seems to be 6 cm to long. The bonnet could simply fall between the scuttle and radiator, an error on the skeleton? A bad night followed...

    But then I discovered that the radiator don’t have to stand perfectly in the upright position, as I placed it. In fact it is slightly tilted to the bulkhead. So I moved it, and the second measurement from bonnet to scuttle gave a complete different result. The distance was almost right now, and perfect as a start position. So again I put the bonnet on. And now it fills nicely the distance, and it follows perfectly the shape of the radiator shell. A heavy stone fell off my shoulders...

     

     

    Now I am looking for a safe way to remove the old paint from my original body parts. Sandblasting is not an option, because of the deform that appears on thin not strengthened parts. So I made contact with a firm that does paint and rust removal with a chemical process. They are sure that there process fits my requirements, and the parts are going there next week.

    15-01-2013, 21:07 Geschreven door Jeff OdH  

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