Who can be the primary crushers for coarse crushing
Jaw Crusher is a
primary crushing machine used for coarse crushing plant in stone quarrying and
mine ore mining process. The crushing ratio can reach 4-6 and the fineness of
even final product is 10mm 40 mm. The capacity of small jaw crusher is from 1
t/h- 4 t/h, while the large scale jaw crusher is 200 TPH 800 tons per hour. Jaw crushers have properties of
large crushing ratio, even granularity, simple structure, reliable operation,
easy maintenance, and low cost. So this kind of jaw crusher can be widely used
in mining, metallurgy, iron ore, building material, highway, railway, water
project, chemical industry, etc, for crushing various material with compression
strength less than 320MPa.
An adjustable wedge system makes infinite adjustments of the crusher setting
possible. The systems, spindles exert a direct influence on the thrust-bearing
trestle. All parts of the adjusting system are accessible, maintenance-free and
easy to replace.
All of the toggle plates are provided with replaceable tempered pressure bars
on both sides, which work according to the move on rolling contact principle.
They are maintenance-free. A lubrication system ensures sufficient grease supply
to all other bearing points.
The crushing force is produced by an eccentric shaft. Then it is transferred
to the crushing zone via a toggle plate system and supported by the back wall of
the housing of the machine. Spring pulling rods keep the whole system in a
condition of nonpositive connection. Centrifugal masses on the eccentric shaft
serve as compensation for heavy loads. A flywheel is provided in the form of a
pulley. Due to the favorable angle of dip between the crushing jaws, the feeding
material can be reduced directly after entering the machine. The final grain
size distribution is influenced by both,jaw crusher is the adjustable crusher
setting and the suitability of the tooth form selected for the crushing
plates.
Hongxing machinery is a famous jaw crusher manufacturer in China, and offer
jaw crusher machines and spare wear parts for sale with competitive price,
superior quality. Hongxing machinery can also design stone crushing plant for quarry
all over the world.
As the professional manufacturer of complete sets of
mining machinery, such as Mobile
crusher,Raymond
mill,Impact breaker,
Henan Hongxing is always doing the best in products and service.
If you are new in stone crushing industry, you might find it difficult to
design a stone crushing line and you want to make it clear when your technician
recommend you a scheme. Then, how to get it easier for understanding?
First, dont think you are crushing stones, just impagine that you are making
salad. You have got many vegetables and fruit with different size and different
hardness.
Then, think about the first step of crushing. To crush tofu, you can use your
hand, knife or something to get it into pieces. Thus, to crush soft material
like tofu, you just have to use kefid jaw crusher or impact crusher, which
will not be worn a lot in short time. If its meat, knife is the only choice,
you cant cut them into pieces with your hand. So, if material is hard, you can
only use jaw crusher or cone
crusher.
Thirdly, consider how to get material with smaller size. If you want to have
salad, some block-shaped or piece-shaped material will be necessary and you
might need crumb with quite small size. So, if you need small size material, say
below 5mm, vertical shaft impact crusher will be necessary.
Fourthly, why we need crushing in different steps. Thats just like you want
to crush bananas into banana juice, you have to crush it into pieces, so that
they are ok for the feed opening of the fruit juicer. So, you need jaw crusher
for primary crushing; impact crusher, cone crusher and secondary jaw crusher for
secondary crushing; and VSI for tertiary crushing.
Hope I am making a clear interpretation, for further information, you can
visit we Henan Hongxing Mining Machinery Co., Ltd. website where you will obtain
more knowledge and further knowledge about mining machinery industry.
One complete set of stone
production line should include: vibrating feeder, primary
crushing equipments, secondary crushing equipments,vibrating screen, conveyor
belt, and electric control panel and so on. Our company can provide many kinds
of schemes for customers choice. These plans are optimized combination of
equipments features and customers demand.
Main charaicteristic of this plan is that it adopts advanced multi-cylinder
hydraulic cone crusher. This
makes fine products take a bigger proportion. 80% of the finals can be smaller
than the size of discharge opening. It will obviously increase processing
capacity and decrease general energy cost. Add reshaping equipment to the
secondary crusher can assure the quality and shape of the final products on one
hand; on the other, some sands can be chose for other usage.
The efficiency of the whole line is very high. Working life of easy-worn
parts is long. Continuous operating time of the equipment is longer, and it is
easy maintenance. Its general economic profits are higher than the traditional
plan.
This plan adopts high efficiency CS cone crusher and it makes fine products
take a bigger proportion. It reduces secondary crushing and gets much more final
products. Add reshaping equipment to the secondary crusher can assure the
quality and shape of the final products on one hand; on the other, some sands
can be chose for other usage.
Working life of easy-worn parts of the whole production line is long. It has
the feature of easy maintenance, less investment at one time, smaller operating
cost and higher general economic profits.
This plan is mainly suitable for processing hard material, like granite.
Since the secondary crusher is hydraulic equipment, it has the feature of easy
maintenance, less investment at one time, simple flow process, easy to operate.
It is widely used in the industry which produces mixed materials or there is
lower requirement to shape of the materials. This line has the features of
combining with few types of equipments, easy maintenance, and indiscrete
structure. It is suitable for any scale of investment due to smaller floor space
requirement.
This plan is suitable for processing hard materials, like granite. Comparing
with the same scale plans, the obvious feature of this plan is smaller
investment at one time, simple flow process, easy operating and maintenance. The
easy-worn parts using is fewer. Its economic profits are higher while
maufacturing cost is lower.
This plan is mainly suitable for processing soft materials, like limestone.
Comparing with the same scale plans, the obvious feature of this plan is smaller
investment at one time, simple flow process, easy operating and maintenance.
This line can produce good final products with nice shape materials. It is
widely used as a traditional economic plan.
Our company can provide many kinds of plans for customers choice. These
plans are optimized combination of equipments features, customers demand.
These technical indicators should be referred to:
Impact Jaw crusher and cone crusher, the final products
manufactured by impact
crusher obviously have a higher quality with excellence, stress-free and
cubical-shape. What is best? They are very uniform.
Usually, the bearings temperature should be below 35 degrees. When it is
over 70 degrees, the machine must stop operating to have an amendment in
details. If the bearings of impact crusher always keep working on a high
temperature, it will be damaged greatly, which even make the rotors main shaft
in a dangerous situation.
According to experiences from our engineers, the reasons and solutions are as
follows.
1): the bearings need lubrication. You just add lubrication oil on it.
2): the lubrication oil is polluted and loses the function. You just replace
them.
3): the up cover of bearing is too tight. Loosen it.
4): the bearings are damaged. Replace them.
In addition, different machines from different companies will be different
qualities. Maybe the structure of machine has some troubles when it left from
factory. For example, the rotor ( the core part of impact crusher) hasnt passed
the test of balance but installed. With this reason, you should ask some
maintenance from manufacturer where you bought the machine.
Hongxing Group is leading Chinese manufacturer & exporter on mining
equipments. We are very professional on PF Impact crusher, and European Impact
Crusher. Anything details, in our company website you will find all informations
that you need.
As the professional manufacturer of complete sets of mining
machinery, such as Raymond mill,Ore beneficiation,Cement mill, Henan Hongxing is
always doing the best in products and service.
Engineering machinery ushers in flying year in Drgon Year
For 2011, China engineering machinery industry had the memorable development,
and the market gone ups and downs. With the European economic crisis and the
block of rail way construction, China engineering machinery industry requires
flying development in the Year of Dragon.
Investment: Real estate, Highway construction develop slowly
For engineering industry, real estate is important in the past 5 years and
its investment took up 23% of fixed assets. Through the policy control for 2
years, recent real estate stands in important milestone. According to the
experiences, the sharply shriking of sales volume must make the investment speed
slow in a large degree.
In highway construction, the attention is a little weak. The main test is in
the aspect of the financial strength of financing platform and financing
capability. Although the tone of 2012 is still for active fiscal policy, but the
highway construction still faces the awkward situation of no investment.
Anticipation: Potential investment on Highway, Mine quarry and Water
conservancy
According to information, the two most important pressure existing in railway
construction is Capital and Security. Security decides that the investment will
not be as large as input in the first three years to the whole '1025' period and
the engineering equipment pulls function abate. Recently, with the biggest
problem of Cpital, in the high debt, a lot of the shutdown in short time of the
project is unlikely to return to work with the high debt and influence financing
channel.
Under the high prices in resources and steadily rising demands, the fixed
assets of mine quarry have continuous growth. In 2012, in the environment of
global economic slowdown, the resource prices are expected to fall, but the
posibility is small. And the expectations of domestic mining investment remain
steady growth.
Form 'a date file' of 2011 which locks water conservancy construction, the
whole society pays great attention to water conservancy construction. In the
first 11 months of 2011, the fixed assets investment in water management is
higher than railway and highway construction. As we all know, 'a date file' in
every year is related with the problems that are the social focus and need
solved urgently. Therefore, the local government in water conservancy
construction will have larger impulse.
As the professional manufacturer of
complete sets of mining machinery, such as Jaw breakers,Belt Conveyor,Sand washing plant, Henan
Hongxing is always doing the best in products and service.
Hongxing Crushers Open Green Road and Create Fabulous Future
In 1025 period, our country proposed further requirements for industrial
development based in the principle of green environmental protection and
independent innovation. And mining beneficiation equipment manufacturer must
focus on mineral processing equipment especially on energy utilization in the
crushing production line and try the best to reduce energy consumption to work
with the living environment where people live. Mining machinery manufacturing
industry insists on the green avenue of green manufacturing and independent
innovation combination to realize the transfer for our mining machinery
manufacturing industry from big scale to strong power. To this, the crusher
experts put forward some opinions in 2012. Crusher equipment with green
manufacturing mode will promote the science and technology innovation towards a
new area and to an unprecedented level.
The worsening of ecological environment which makes low carbon economy become
the development trend of mining machinery especially the crushers. In order to
low carbon draws close, Henan Hongxing Machinery make a new mechanical
development in three aspects: improving the level of technology, cultivating
high-quality talent and raising the whole level of this industry.
Crushing industry requires inner communication and cooperation. With the
fierce competition, enterprises have their own privacy information and policies.
Of course this situation is natural in the process of self-development. But it
will restrict the promation in the industrial technological level. Therefore,
for the integral development crusher enterprises need more communications and
some with high technology help other with low technology. At last, China cusher
industry must make considerable development and great power.
Recently, China mining machinery manufacturing industry develops greatly, and
it gets benefits from adveanced technology and innovative strategies. Mining
machinery enterprises can supply whole set and line service to customers. Henan
Hongxing Machinery is the professional manufacturer with strong power in China,
and it leads the development in powder making production, stone crushing line
and construction sand industry. Our business and services are popular all over
the world. Our crushers such as Jaw crusher, sand making machines
such as VSI sand
maker, washing machine, mobile crushing station are
all in good appearance, high quality and first-class service.
We are an Old Traveller in the crushing and screening machine market
With many years experiences of manufacturing crushing and screening
equipments, Henan Hongxing Mining Machinery CO., LTD is designated as a
professional manufacturer of crushing and screening and cone crusher conveying
machinery. In 1996, the water chestnut brand products were rated as one of the
nine famous brands in the crushing industry of the national mining machinery. It
is a large state-owned enterprise incorporating advanced technology, superior
quality and good reputation.
Our company has stone
crusher obtained ISO9001:2000 certificate. It mainly produce and manage
various crushers, grinding mill lines, vibrating feeders, conveyors,
screening systems, wash-dressing machines, and castings, etc. It adopts advanced
technology, and its leading products include jaw crusher, cone crusher, hard
rock crusher, YK vibrating screen, and high
manganese steel casting, which once attained the Province and Ministry Superior
Prizes. We adopt one-stop service combining research and development,
production, and marketing. We provide customers with high quality and satisfying
products, including mobile crushing plant, Euro JC jaw crusher, hydraulic cone crusher, GZG low
inertial vibrating feeder series, VSI new Rock crusher type sand maker, hydraulic jaw
crusher, PE/PEX jaw crusher series, hydraulic impact crusher, HCS90 cone
crusher, YK eccentric block series circular vibrating screen, PC hammer crusher series, universal
belt conveyor series, cone
crusher, vertical shaft impact crusher, new type sand maker, vibrating screen,
vibrating feeder, sand washing
machine, and belt conveyor.
The sand making machines
and Jaw crusher crushers produced by Hongxing Mining Machinery are especially
applied to the following fields like expressway, airport, railway, national
large bridge and road construction, submarine and land tunnels, and high-rise
buildings. Other application fields include the mining industry, metallurgy,
sand industry, cement industry, grinding industry, ceramic industry, road
construction industry, and construction industry, etc.
Recent years,as China develops infrastructure construction, the production of
machinery industrial were risen, and the industry scale is expanding. Thanks to
the national policy vigorously supporting the mechanical industry, the sand making machineis are
rapidly developing in crushing and screening, especially after the related
industrial adjustment and revitalization plan signed by central government which
were put into practice to promote the steady back of sand making machine.
The new system of sand making machine itself in practice, throughout mining
machinery industry in the years of the development trend, and now the
development opportunity is splendid. In mine, energy, traffic construction and
industrial raw material production, and other industries, the sand making
machine as construction equipment and materials processing equipment, which
guarantees the healthy development of the national economy comprehensive and
today's mining industry production characteristics. The crusher, sand making
machine and other mining machinery and equipment are all going forward to
large-scale industry, digital intelligence and equipment production
environmental protection system. For the quality and the technology innovation
and development, the spirit of enterprise, the introduction of modern scientific
management technology, after years of intensive research, design and development
a large number of advanced technology of mining machinery will break out. The
sand blasting equipment has been the silent for social and economic development
makes the contribution. Meet the need of economic transformation and upgrade of
industry, and it is an important breakthrough conducive to the people's
livelihood.
The sand making machine as the core of the crushing and screening equipment
makes new breakthroughs bravely in facing of the new century first financial
crisis in recent years, made contact with the model for enterprise and brought
the considerable and the benefits for the whole mechanical industry.
As the
professional manufacturer of complete sets of mining machinery, such as Cone crushers,Stone crushing plant,Vibrating feeder, Henan
Hongxing is always doing the best in products and service.
Hello, every one. I am the important part in mining machinery industry. And
my name is Impact crusher.
Do you know me well? OK, here you will be familiar with me after a short
time.
Impact crusher in impact in the process of material has the ability to make
its selective fragmentized than other types of crusher has more set square
broken product content, but also has a broken than big characteristics, simplify
crushing process, so the broken industry obtained a rapid development and is
widely used in the relevant industries.
The so-called impact crushing is to point to in the free state object hit by
force, and its natural fracture, the bedding face, joint surface and so on parts
of the weak and selective fragmentized broken. It is different from the hammer
the broken in a binding objects in the state hit by force, with other shear,
more economic pressure, different grinding broken, and in the process of the
lowest energy consumption in broken, and due to its selective fragmentized
separation has the ability of monomer and obtain more valuable mineral products
made the role of the square.
Application of the principle of impact impact crusher, is using high-speed
turn head to people to hammer crushing cavity raw material the high-speed
impact, make the material impact crushing, and that happened after the impact of
the material by high speed to counterattack board, and the material is in again
after impact crushing, and from counterattack board bouncing hammer blow
repeated the fracture process area, and the material in the hammer and fight
back and forth between the board, still exist between each other collision
impact. When broken material particle size of less than hammer and counterattack
plate gap between when the machine is in discharge from for breaking up
products.
As mentioned above, the impact crusher in be used actually exist the material
not even, and easy to 'run large', impact hammer crusher can make be
these solved the problem.
From incoming material mouth hello man-machine inside, into the hammer in the
working area, high speed rotary hammer by the impact and broken, but, material
and in high impact in a counter board is further broken, and from the board to
hammer bouncing back work area, continue to repeat the fracture process, and
finally into the hammer the area (hammer and the working area between article
labyrinth), in article labyrinth further by the hammer hammer blow and abrasive.
Practice has proved, and the material is not in a cycle of rotor fully broken,
but after many cycle to get fully broken. Large materials may be in shock
process has not been fully broken. Can be through the back plate and hammer
between disk roller function get broken, the effect has been practical
experiments (with no labyrinth of article, its greatest product size not more
than hammer dish and counterattack plate gap size).
As the professional
manufacturer of complete sets of mining machinery, such as Stone crushing plant,Flotation cell,Jaw crushers, Henan
Hongxing is always doing the best in products and service.
As one of the mining machinery, we grinding mill family are important for
this industry. If you don't know us clearly, you can't operate fluently and get
high benefits from the production.
This grinder is a new type in recent years. Its birth breaks the limitation
that traditional grinders can't produce in large scale. In this way it not only
improves the unit output of a single equipment, but also fills in blanks of
domestic large grinder market.
1, the machine except spindle top sliding bearing outside, the rest in
rolling bearing transmission part, and therefore must be in good lubrication
condition, can damage otherwise bearing, shorten service life. Maintain the
method is as follows: spindle come on time every time, but must pay attention,
oil cup of oil found in no loss or loss too slow, immediately wash oil way, oil
cup in spindle position at the top, the spindle bearing, grinding roller bearing
base a class of each gun in the butter filling # 3 lithium and manufactured a
parser bearing every six months apart cleaning time, add the lithium # 3 and
manufactured, the fan bearing room and lithium base grease.
2, it is strictly prohibited to metal piece into the machines, or you will
damage the grinding and grinding ring, even central hanger, etc.
3, charging should even, not less, and more. Charging too much will more
duct, reduce production, easy to burn out motor, charging too little will feed
production. Feeding particle size: hard materials in diameter less than 15
millimeter advisable, soft materials for 20 mm in diameter, forbidden large
materials to join in the machine.
4, air volume adjustment: located in the intake pipe air volume control
valves on the fan, in general, the largest open position, according to the
fineness and production requirements appropriate adjustments. Located in the
export of exhaust gas regulator, transferred to feeding mouth place no dust jet
can. Air volume small, thin degree is high. But they should pay attention to,
air volume small, the host of the precipitation in the wind beneath easily
material, please adjust.
5, fine degrees adjustment, according to the size of the material, soft hard,
moisture content, different proportion, processing degree of different degrees,
which can adjust the above parser, high speed, high fineness, speed is low, the
fineness low. Improve the fineness, the output will be reduced, if also can not
reach the requirements should debug fan speed, the user can be flexible.
6, grinding roller grinding ring the abandonment of limit, the remaining
minimum thickness is not less than 10 mm.
7, parking, first stop feeding, host still continue to expect them, make of
the remainder of the abrasive continue to ground, about a minute later, can
close host motor and motor analyzer, stop grinding work, followed stop fan
motor, so that blowing off of the remainder of the powder.1, the machine except
spindle top sliding bearing outside, the rest in rolling bearing transmission
part, and therefore must be in good lubrication condition, can damage otherwise
bearing, shorten service life. Maintain the method is as follows: spindle come
on time every time, but must pay attention, oil cup of oil found in no loss or
loss too slow, immediately wash oil way, again add 50 # JiXieYou, oil cup in
spindle position at the top, the spindle bearing, grinding roller bearing base a
class of each gun in the butter filling # 3 lithium and manufactured a parser
bearing every six months apart cleaning time, add the lithium # 3 and
manufactured, the fan bearing room and lithium base grease.
Hongxing provides a complete set of quartz sand production line mining
equipment, including quartz stone crusher,quartz
sand crusher, vibration feeder, vibrating screen, belt
conveyer and other crusher equipment. What's more, our company can help to
design various types of quartz sand production line according to different
customers' actual production demands. The general crushing processes are as
follows: Firstly, for primary crushing, the stone materials will be uniformly
sent to the coarse crushing equipment. And then it comes to secondary crushing.
The coarse materials will be conveyed to the impact crusher through the belt conveyor. And the fine
materials will be sent to the vibrating screen, thus producing various
specifications of stone. The grain size which has not met the requirements will
be crushed again.
Slag crushing machine
Hongxing introduces the first ever-successful slag crushing machine in used
by reputed steel plants in India, Caiman Crusher Plant is widely used for
crushing especially slag, stone, refractories, coal & many other products
& helps in the recovery of metal having commercial value, earn healthy
profits from their waste product.
Slag of steel plant of furnace containing 10 to 20% pure metal but discharged
in the form of slag or waste product due to improper operation. But the slag of
steel plant is no more the waste product! Because our crusher separator plant is
simple & efficient source of purifying metal from slag or furnace waste.
Aggregate crushing equipment
Aggregate Crushing plant includes vibrating feeder, impact crusher,
jaw crusher or cone crusher, vibrating
screen, belt conveyor and centrally electric controlling system, etc. The
designed capacity is from 40t/h to 600t/h to meet customers.
The big materials are fed to the jaw crusher evenly and gradually by
vibrating feeder through a hopper for the primary crushing. After first
crushing, the material will transferred to impact crusher or cone crusher by
belt conveyor for secondary crush; the crushed materials will then transferred
to vibrating screen for separating. After being separated, the parts that can
meet standard will be taken away as final products, while the other parts will
be returned to impact crusher, thus forming a closed circuit. Size of final
products can be combined and graded according to customer's specific
requirement. We can also equip dust catcher system to protect environment.
Ball mill main bearing
bottom plate processing surface should be located in the same horizontal plane,
the installation is available when liquid together with the device or level,
level measurement, the longitudinal and transverse horizontal deviation not
greater than 0.1mm / m, two floor relative height difference is less than 0.5mm,
and the feed end higher than the discharge end. Ball mill bearing plate of the
longitudinal center line of the coaxial error is not more than 1mm, the
transverse center line of parallelism error no more than 0.5mm / m.
Ball mill bearing on the spindle bearing base plate, so that the two center
line, the bearing and the bearing seat contact surface along their sides should
be uniform contact, local clearance shall not be greater than 0.1mm, does not
contact the edge length shall not exceed 100mm, the cumulative length of no more
than around 1 / 4 of length, otherwise, should be treated.
The main bearing assembly accessories to find a positive effect, can be
removed temporarily, to find it, according to the installation need timely
installation of ball mill. Bearing installation on bearing pressure testing, its
value should not be less than 25Mpa, trial of continuous period of not less than
10min, such as the discovery of the complete elimination of leakage should
be.
Ball mill bearing seat is installed, should check the bearing seat of the
cooling water hose and the end cover shaft neck and check whether a collision,
thermal resistance and shaft neck contact is good. Thermal resistance should be
installed in the shaft bearing plate and the bearing side, between each side
should be 0.76 ~ 1.5mm space, finally the cleaning ball mill bearing seat of the
foreign body, the ball mill bearing shell of useless holes are blocked. Grease
filled bearing shell and the shaft neck contact rubber sealing grooves, at the
same time test nozzle flow. In ball mill main bearing is installed, should be
the bearing base, bearing the relative sliding fit surface is clean.
(1) Determine the distance between the two bearing axis by drawings,
construct according to the case size after the assembles of the barrel and both
ends (take the corresponding bulge and shrink size into consideration). The
distance allowance in operation is ±1mm。
(2) The surface elevation allowance of the both main bearing bases is 0.5mm
with the discharge end lower than the feed end.
(3) When the bearing block of the main bearing is installed onto the
baseboard, the joint surface should be contact evenly with each other with the
local interval no greater than 0.1mm, the segment length of the non contact
surface boarder not exceeding 100mm, and the accumulated length not exceeding
1/4 of periphery overall length.
(4) Clean the contact surface of the main bearing and the bearing block,
lubricate them and make them well contact and move flexible.
(5) Clean up the cooling waterway of the main brasses and pressure test under
the pressure of 1Mpa. The connections should be strictly sealed without any
leakage.
(6) The outline of platinum resistance thermometer PT-100 of the main brasses
is determined by the practical situation on spot.
(7) The installation of the main bearing lubrication system. The installation
requirements are as follows: clean up all the spare parts, reliably connect all
the pipeline joint to make sure no leakage.
With the development of society and technology, the new type of ball mill is
introduced. Energy saving ball mill by feeding, discharging part, turning part,
a transmission part ( reducer, small transmission gear, motors, electrical
control) and other major parts. Energy saving ball mill hollow shaft with steel
castings, the liner is detachable, rotary gear hobbing with casting, cylinder
liner wear studded body, has good abrasion resistance. Energy saving ball mill
runs smoothly, reliable work.
As the professional manufacturer of complete sets of mining machinery,
such as Dryer machine,sand washer,vibratory feeder, Henan
Hongxing is always doing the best in products and service.
Henan Hongxing Mining Machinery is one of the best mining equipment companies
in china, and has been titled in 'China famous machinery brand'. Hongxing
machinery brings to play proper productivity and durability in severe working
environment, and satisfy requirement and output target of customer's.
In order to make our client to use sand making machine more
exactly, do safe operation of electrical equipment, increase of service life, we
summarize six basic safety engineering:
1.Open obversation door and examine the wear condition regular when use sand
making machine, such as center feeding pipe, awl cover, liner plate of vane
wheel and so on. The wear unit should be replaced or mended in time, and make
sure replace them at the same time and the weight of wear-resisting piece should
be same.
2.Forbid open obversation door and check the condition of machine during it
work, in order to avoid anything dangerous. You need to replace or contact
manufacturer to repair when vane wheel wear.
3.Make sure replenish appropriate grease to sand making machine every 400
hours working time, and wash bearing every 2000 hours working time.
4.It better to replace new bearing of sand making machine after work 7200
hours.
5.Adjust the potency dimension of transmission vee belt suitably to make sure
strength evenly of vee belt.
6.Please note safety in production specially when sand making machine
working, because it belongs high speed working equipment. Irrelated workers
should be far away from it ,and if it need to repair, turn off it first.
As
the professional manufacturer of complete sets of mining machinery, such as Dryer machine,impact crusher,rotary kiln, Henan
Hongxing is always doing the best in products and service.
Ball mill, as a common
grinding equipment, was widely used in beneficiation, construction materials and
chemical industries. In terms of grinding way, ball mill can be divided into two
types:wet type and dry type. And in terms of discharge mode, ball mill can be
divided into overflow -type and lattice-type.
Generally speaking, there are three direct ways to improve productivity.
before using ball mill, use a crusher first. Improve the design of ball mill, so
the grinding efficiency can be improved.use a efficient classifier in the production line
.As we all know, ball mill is an important equipment used to grinding materials
after primary crushing.Ball mill is widely used in cement, silicate product ,
new building materials , refractory materials , fertilizer, black and
non-ferrous mineral and glass ceramics and production industries, and all kinds
of ores and grind-able materials can be grinded through dry or wet grinding
ways.The above three methods , any one can greatly improve mill yield . Of
course, if conditions permit, supporting the use of the above three methods ,
the effect is the most ideal.This is the design trend of grinding system
domestically and internationally in recent years.
Crushing the materials before grinding by mill makes the particle size
greatly reduced , thereby reducing the grinding system load ; the most direct
benefit of the improvement of separator efficiency is that fine finished product
be discharged in time, so the the rate of finished product back to the cement
powder was greatly reduced and reduce the load of ball mill; the particle size
into the mill was reduced, separator efficiency was improved, so both the
productivity and materials quality can be improved.Our ball mill plants are used
to process limestone , basalt, chrome , dolomite, feldspar, fluorite, kaolin
ore, marble , granite , iron ore ,copper ore , sandstone, silica , gold ore ,
silver ore , lead ore ,with capacity 1000 to 5000 tph,well give our customers
adjust advice for the mining solution.Our engineer will accompany you to
research you mining and construction industry to be solved.
Finely made into the ground before grinding material particle size reduced
greatly, which reduces the grinding system load; Choose to enhance the
efficiency of powder, the most direct benefit is finished product fine powder is
maximum elected in time, reduce the cement products back to powder rate, reduce
the mill load; And grinding of reform, is also the grinding system improvement,
is the most fundamental solution. Into the ground material particle size
reduced, select the powder efficiency raised, if griding system efficiency is
low, the impact is not only the mill production, more affecting quality.
As
the professional manufacturer of complete sets of mining machinery, such as vibrating screen,jaw crusher,Stone crushing plant, Henan
Hongxing is always doing the best in products and service.
High efficiency, energy conservation, environmental protection - our targets
Recent years, our advanced industrial information technology for the control
and optimization of integrated systems, electrical power grids, buildings and
industrial processes saves energy and reduces emissions. The interconnection of
power systems with high-voltage direct current technology makes large savings
through a more even distribution of loads and a more efficient use of primary
energy resources, thereby reducing CO2 emissions. It also enables large-scale
integration of renewable energy into the power grids.
Saving energy can help cut your household costs and benefit the environment.
A significant portion of energy expenditure in the home goes into running
appliances. Making sure appliances run efficiently can reduce waste and make for
a more environmentally friendly home. There are opportunities for saving energy
in appliances throughout the home.
Environmental protection is a practice of protecting the environment, on
individual, organizational or governmental levels, for the benefit of the
natural environment and (or) humans. Due to the pressures of population and
technology, the biophysical environment is being degraded, sometimes
permanently. This has been recognized, and governments have begun placing
restraints on activities that caused environmental degradation. Since the 1960s,
activism by the environmental movement has created awareness of the various
environmental issues. There is not a full agreement on the extent of the
environmental impact of human activity, and protection measures are occasionally
criticized.
Hoisting equipment is oriented on the safety and reliable work, which adopts
the computer control and dynamic measurement technique on the working life and
efficiency and the build-in attrition elevator on the machine structure. The
crushing equipment adopts hammer double-rotor impact crusher and the product
structure is developing for the fine crushing. The development of high-new
equipment requires plentiful functional materials and the application of modern
fine crushing technology has become an important symbol of embodying the
national technology level.
Many of the earths resources are especially vulnerable because they are
influenced by human impacts across many countries. As a result of this, many
attempts are made by countries to develop agreements that are signed by multiple
governments to prevent dam age or manage the impacts of human activity on
natural resources.
With mechanized mining of coal resources, coal is pulverized and the share of
the end of the column increases. With the chase and in the coal washing plant to
produce slime and coking coal washing practice increased coal flotation tail.
Both as more and more slime out of coal by-products. As the slime has a fine
grain size, water holding strong, high ash content and contain more clay, etc.,
for the utilization of slurry inconvenience, most of the washing plant sludge is
sold to local farmers.
Coal slime drying machine, also called coal slime dryer, coal dewatering
machine, coal slurry dryer, coal mud dryer, coal sludge dryer and so on. It is a
kind of highly efficient, stable and reliable heating drying equipment, designed
to dry materials of high moisture or strong stickiness. Its performance are
better than tube bundle rotary
dryer, blade rotary dryer. Its features are big capacity, low energy cost,
and high efficiency. Its applied in the materials like coal slurry, mud, filted
gypsum, Muddy, high-moisture swell soil, electroplate mud and so on.
Large series of slime dryer mainly broken by the drum dryer, furnace, feed screw,
a feed screw, pipes, dust, wind off device, fan, control cabinets and other
components.
Using four dehydration process: a dry area to the feeding mainly in high
humidity conditions, after transient inlet temperature 600 ℃ and the heat
transfer and mass transfer slurry to remove most of the water, and difficult to
fire; two drying area is ranked bonded area, the indoor temperature is 450 ℃;
three drying area is downstream drying, room temperature 300 ℃; four dry zone is
a high-drainage areas, the indoor temperature is 100 ℃. The whole process is a
low-temperature drying, sludge is not likely to cause burning, which can really
play the energy saving effect.
How is the complete drying slime production line? Ore from the feed screw
directly into the dryer drum crusher, drum wall is repeated on the copy board
took a scattered, scattered through the crushing blow after installation,
materials and negative pressure high-temperature media full access to complete
heat and mass transfer process. As the drum inclination and lead sub-air role,
the material slowly moving from the feed end, after drying the material by a
screw discharge, exhaust gas through the precipitator dust, into the
atmosphere.
As the professional manufacturer of complete sets of mining
machinery, such as Stone crushing
plant,jaw
breaker,vibrating
feeder, Henan Hongxing is always doing the best in products and service.
The approaches that are pushing us forward all the way
Henan Hongxing Mining Machinery Co., Ltd. is a joint-stock enterprise in
Zhengzhou of China which is called the famous mining machinery brand in China.
Recent years, we make great achievement. For further development, we always
persist in implementing the strategy of improving the competition ability of our
products,relying on strong R&D team, keeping forging ahead in an innovative
way, aiming at the forefront of technology, and constantly updating the HI-TECH
innovation capability of the corporation.
We are always insisting on international advanced technical cooperation and
communication, and introduce advanced technology from Germany, Swedish, Finland,
and make digestion and absorption to improve our products' quality continuously.
We keep the service idea of 'win-win cooperation and create more value to
customers', with the times, persist in innovation to provide the high quality
products, global service and advanced technology support for our customers.
In cases, we design and manufacture mobile crushing plant which brings new
life to the construction waste.
As the rapid development of society, the fundamental Infrastructure has
gradually expanded the scale .The old things are being replaced by the new one,
especially the concrete buildings and the comparatively narrow roads. In this
process, more and more construction wastes are produced, and in the last time,
these building wastes were transported to the area far away from city, or just
thrown away everywhere, polluting the environment.
However, in these days, these things have their new function instead of just
the construction waste. They are transferred into the construction aggregates
just at the working site, and through the first crushing, secondary crushing,
sometimes needs the tertiary crushing process, and the screening, sometimes may
need grinding, the final products can be transported to the construction site
directly.
It is the mobile
crusher plant that brings all these changes. It is designed to help the
customers change the working site conveniently compare to the stationary one.
Nowadays the mobile crushing plant is being more and more popular in many
aspects, say the ore mine, the waste process and so on.
And of course, it's not enough for future development and we are insisting
our management theory and service spirit to make considerable progress.
Make a thorough presentation for Spring Cone Crusher
Cone crusher is suitable
to crush various kinds of ores and rocks of medium or above medium hardness.
Compare with jaw crusher,
cone crusher is of stable structure, high efficiency, easy adjustment, economic
operation, etc.
Spring cone crusher is cone crusher which is the earliest appearance in the
world, and it is used widest and larger quantity crush mechanism at present. The
Spring Cone crusher is generally used as a secondary crusher in a stone
production line. The spring safety system of crusher acts as an overloading
protection system that allows metal to pass through the crushing chamber so as
not to damage the cone crusher. The safety system uses dry oil and water as two
kinds of sealed formation to make plaster powder and engine oil separate to make
sure reliable performance. The type of crushing chamber depends upon size of
feeding and fineness of crushed product. The standard type (PYB) is applied to
medium crushing, the medium type is applied to medium or fine crushing and the
short head type is applied to fine crushing.
With the development of the series of spring cone crusher, its structure is
more perfect than before and the technology parameter is more advanced, so these
crushers have excellent performance in the aspects of manufacture, installation,
use and maintenance etc. The spring cone crusher belongs to the cone crusher, in
the stone production line, there are some other crushers such as jaw crusher, impact crusher, vibrating feeder and vibrating screen.
Spring cone
crushers are widely used in industries like metallurgy, construction, road
building, chemistry etc, to crush many kinds of mid-hard or hard rocks and ores
such as iron ore, limestone, granite, basalt, quartz etc. The standard spring
cone crushers are used for secondary crushing; the medium ones are used for fine
crushing; and the short head ones are used for super thin crushing. The spring
cone crusher is characterized by a reliable structure, high efficiency, easy
adjustment and economic. The spring safety system prevents overload so that hard
materials (such as iron) are processed through the crushing chamber without
damaging the machine. Spring cone crushers are run on belt drives driven by an
electric motor or diesel engine. Cone crushers are used extensively throughout
the aggregate and mineral processing industry.
The working principle of spring cone crusher: spring cone crusher crushes
materials by the working surface between the movable cone and fixed cone. So
spring cone crusher is more advanced and efficiency. The movable cone is
supported by spherical bearing and fixed on an hanging vertical shaft which is
set in the eccentric sleeve, and the sleeve is set on the stopping and pushing
bearing. The movable cone and vertical shaft are driven by the eccentric shaft
sleeve together. The eccentric shaft sleeve is driven by horizontal shaft and
fimbriated gear, and the wheel of the conveyor belt is driven by motor through
v-belts. The lower part of vertical shaft is installed in the eccentric sleeve.
When the eccentric sleeve rotates, there is a conical surface lined out by the
shaft. When the movable cone comes near the fixed cone, rocks are grinded into
pieces, when the cone leaves, grinded materials is discharged from the discharge
hole. The fixed cone can be ascended or descended by adjusting setting to adjust
the width of discharge hole, consequently the output size is determined.
Compared with jaw crusher, spring cone crusher has the advantage of low
operation costs, high productivity, easy adjustment and stable structure. The
spring cone crusher has higher capacity and the products with high quality.
Because spring cone crusher has safety device, the parking time has been reduced
greatly. The machine is cast steel structure and on the heavy load pat equip
with dabber. The spring cone crusher equips with adjuster, it can adjust the
discharge particle size to meet different demands. The spring cone crusher has a
whole lubrication system, it can self-close once the oil temperature is too high
or overflow. The inner structure of spring cone crusher has good sealing
property. This will protect spring cone crusher from damage of dust. Spring cone
crusher has long using life and high applicability. This spring cone crusher can
be equipped with other equipments in the stone production line or sand making
production line.
The VSI sand maker machine
made sand is made of river cobble and cobblestone, and processed by crusher
machines and VSI sand makers,
or other accessory equipments. This artificial sand can replace the natural
sand, and even much better for construction than the natural sand.
Henan Hongxing is a manufacturer who produces the VSI sand makers based on
the various processing requirement as well as the sand particle size, VSI sand
maker can further meet the day-to-day needs of mining operating location. The
VSI sand maker is broadly employed within high way, railway transport, water
conservancy as well as other sectors. This VSI sand maker is suitable for metal
and nonmetal ore, construction material, artificial sand as well as other types
of metallurgy slag. This VSI sand generating machine is used inside the brittle
material using the mohs hardness much less than 9 degree, it not suitable for
the viscous material or the stone material with a lot of soil.
Based on the above, it's the issue that how to choose the correct and proper
VSI Sand Making
Machine.
From the technological requirement, sometimes people just require the maximum
particle size limited value, the fine powder can not exceed the limited value.
Sometimes people not only require the particle size, but the particle shape. So
the requirement of VSI sand maker is also strictly. For example, as the concrete
aggregate, there is not only requirement on the product particle size, but also
require the particle shape must be cubic. It is better with edge angle, this can
promote the strengthen of concrete. In the sand making production line, the
products particle size must be ensure by the third generation sand making
machine-VSI high efficiency sand maker. As used for steelmaking material,
limestone particle size must be controlled in a certain range, and not or less
produce the powder.
In addition, the main consumption of VSI sand maker, inside the crushing
plant, besides the typical wears of VSI sand maker, electric energy, steel
consumption, lubrication, water and rubber belt are the primary consumption
aspects. The consumption volume is distinct according to the ore constitute,
mine sort, hardness, crushing flow and crushing ratio. So to be able to minimize
power consumption, inside the crushing plant, folks should boost the processing
capacity of each stage, reduce the VSI crusher empty operation to achieve the
best economy benefit and lower the unit consumption.
Henan Hongxing connects the informatization technology and improved the work
efficiency to solve the VSI sand makers problem, this promoted the VSI sand
maker crushing ratio and reduced the wear and energy consumption. At the present
condition of economic development, the VSI sand makers will have high use value
in the mining machinery industry.
As the professional manufacturer of complete sets of mining machinery,
such as Mobile crusher,sand washer,Jaw crushers,cone crusher, Henan
Hongxing is always doing the best in products and service.
With the gradual improvement and promotion of the steam engine and electric
motor power machinery ,various crushers have been invented. After several
improvements, the crushers have become what we are using now. with the
requirements of the people, crushers will be further changed, then let us review
the crusher history.
In 1806,steam-driven roll crusher appeared.In 1858,American EW Black invented
the jaw crusher.1980s,a
large jaw crushers material size(average diameter of abrasive)which can crusher
800 tons of material per hour had reached about 1800mm.In 1878,American Charles
Brown invented the gyratory crusher with continuous work.The Gates Iron Works
sold its first gyratory crusher Chicago in 1981.In 1953,U.S.Allis-Chalmers
gyratory crusher hydraulic launched.The early 1970s,large gyratory crusher has
been able to handle material per hour,5000 tons,the maximum size up to
2000mm.The late 1970s,the U.S.launch of super-heavy company Rexnord gyratory
crusher.80 years,Sweden has introduced a new top Morgards Hammer gyratory
crusher hydraulic cy linder.In 1984,China successfully developed the 1200
light-duty hydraulic gyratory crusher.
In 1858, American EW Black invented the jaw crusher. 1980s, crushing 800 tons
of material per hour, a large jaw crusher feed size (average diameter of
abrasive) has reached about 1800 mm.
In 1878, American Charles Brown invented the gyratory crusher withcontinuous
work. The Gates Iron Works sold its first gyratory crusher Chicago in 1881 .In
1953 ,U.S. Allis-Chalmers gyratory crusher hydraulic launched. The early 1970s,
large gyratory crusher has been able to handle material per hour, 5000 tons, the
maximum size up to 2000 mm. The late 1970s, the U.S. launch of super-heavy
company Rexnord gyratory crusher. 80 years, Sweden has introduced a new top
Morgards Hammer gyratory crusher hydraulic cylinder. In 1984, China successfully
developed the 1200 light-duty hydraulic gyratory crusher.
In 1895,the United States William invented a low energy impact crusher.In 1920,theoriginal
design by the Americans Simmons brothers began to be used cone crusher concentrator.In 1948
the company developed into a U.S.AC hydraulic cone
crusher.70 years for the development of control hydraulic cone crusher
automatic controller.
In 1924,the Germans developed a crusher,its structure is similar to a modern
squirrel cage crusher,1942,German Andreson on the basis of previous
experience,and the invention of modern crusher structure similar AP series
impact crusher,crusher of the kind of the kind after the Second World
War(1945)appeared in the market.
Nowdays,the development of crusher is rapid,let us share some new crushers.
Crushers includes many different types such as jaw crusher, cone crusher and
impact crusher as well as vertical shaft impact crusher which is also called sand making machine. In
addition, mobile
crusher is also an important machine which is suitable for small miners.
Symons crusher and HP series cone crusher are suitable for high hardness stones
and varies minerals. Generally, whole crushing plant contains primary crusher,
secondary crusher and tertiary crusher as well as some auxiliary machines such
as vibrating feeder, belt conveyor and vibrating screen.