As one of the mining machinery, we grinding mill family are important for
this industry. If you don't know us clearly, you can't operate fluently and get
high benefits from the production.
This grinder is a new type in recent years. Its birth breaks the limitation
that traditional grinders can't produce in large scale. In this way it not only
improves the unit output of a single equipment, but also fills in blanks of
domestic large grinder market.
1, the machine except spindle top sliding bearing outside, the rest in
rolling bearing transmission part, and therefore must be in good lubrication
condition, can damage otherwise bearing, shorten service life. Maintain the
method is as follows: spindle come on time every time, but must pay attention,
oil cup of oil found in no loss or loss too slow, immediately wash oil way, oil
cup in spindle position at the top, the spindle bearing, grinding roller bearing
base a class of each gun in the butter filling # 3 lithium and manufactured a
parser bearing every six months apart cleaning time, add the lithium # 3 and
manufactured, the fan bearing room and lithium base grease.
2, it is strictly prohibited to metal piece into the machines, or you will
damage the grinding and grinding ring, even central hanger, etc.
3, charging should even, not less, and more. Charging too much will more
duct, reduce production, easy to burn out motor, charging too little will feed
production. Feeding particle size: hard materials in diameter less than 15
millimeter advisable, soft materials for 20 mm in diameter, forbidden large
materials to join in the machine.
4, air volume adjustment: located in the intake pipe air volume control
valves on the fan, in general, the largest open position, according to the
fineness and production requirements appropriate adjustments. Located in the
export of exhaust gas regulator, transferred to feeding mouth place no dust jet
can. Air volume small, thin degree is high. But they should pay attention to,
air volume small, the host of the precipitation in the wind beneath easily
material, please adjust.
5, fine degrees adjustment, according to the size of the material, soft hard,
moisture content, different proportion, processing degree of different degrees,
which can adjust the above parser, high speed, high fineness, speed is low, the
fineness low. Improve the fineness, the output will be reduced, if also can not
reach the requirements should debug fan speed, the user can be flexible.
6, grinding roller grinding ring the abandonment of limit, the remaining
minimum thickness is not less than 10 mm.
7, parking, first stop feeding, host still continue to expect them, make of
the remainder of the abrasive continue to ground, about a minute later, can
close host motor and motor analyzer, stop grinding work, followed stop fan
motor, so that blowing off of the remainder of the powder.1, the machine except
spindle top sliding bearing outside, the rest in rolling bearing transmission
part, and therefore must be in good lubrication condition, can damage otherwise
bearing, shorten service life. Maintain the method is as follows: spindle come
on time every time, but must pay attention, oil cup of oil found in no loss or
loss too slow, immediately wash oil way, again add 50 # JiXieYou, oil cup in
spindle position at the top, the spindle bearing, grinding roller bearing base a
class of each gun in the butter filling # 3 lithium and manufactured a parser
bearing every six months apart cleaning time, add the lithium # 3 and
manufactured, the fan bearing room and lithium base grease.
Hongxing provides a complete set of quartz sand production line mining
equipment, including quartz stone crusher,quartz
sand crusher, vibration feeder, vibrating screen, belt
conveyer and other crusher equipment. What's more, our company can help to
design various types of quartz sand production line according to different
customers' actual production demands. The general crushing processes are as
follows: Firstly, for primary crushing, the stone materials will be uniformly
sent to the coarse crushing equipment. And then it comes to secondary crushing.
The coarse materials will be conveyed to the impact crusher through the belt conveyor. And the fine
materials will be sent to the vibrating screen, thus producing various
specifications of stone. The grain size which has not met the requirements will
be crushed again.
Slag crushing machine
Hongxing introduces the first ever-successful slag crushing machine in used
by reputed steel plants in India, Caiman Crusher Plant is widely used for
crushing especially slag, stone, refractories, coal & many other products
& helps in the recovery of metal having commercial value, earn healthy
profits from their waste product.
Slag of steel plant of furnace containing 10 to 20% pure metal but discharged
in the form of slag or waste product due to improper operation. But the slag of
steel plant is no more the waste product! Because our crusher separator plant is
simple & efficient source of purifying metal from slag or furnace waste.
Aggregate crushing equipment
Aggregate Crushing plant includes vibrating feeder, impact crusher,
jaw crusher or cone crusher, vibrating
screen, belt conveyor and centrally electric controlling system, etc. The
designed capacity is from 40t/h to 600t/h to meet customers.
The big materials are fed to the jaw crusher evenly and gradually by
vibrating feeder through a hopper for the primary crushing. After first
crushing, the material will transferred to impact crusher or cone crusher by
belt conveyor for secondary crush; the crushed materials will then transferred
to vibrating screen for separating. After being separated, the parts that can
meet standard will be taken away as final products, while the other parts will
be returned to impact crusher, thus forming a closed circuit. Size of final
products can be combined and graded according to customer's specific
requirement. We can also equip dust catcher system to protect environment.
Ball mill main bearing
bottom plate processing surface should be located in the same horizontal plane,
the installation is available when liquid together with the device or level,
level measurement, the longitudinal and transverse horizontal deviation not
greater than 0.1mm / m, two floor relative height difference is less than 0.5mm,
and the feed end higher than the discharge end. Ball mill bearing plate of the
longitudinal center line of the coaxial error is not more than 1mm, the
transverse center line of parallelism error no more than 0.5mm / m.
Ball mill bearing on the spindle bearing base plate, so that the two center
line, the bearing and the bearing seat contact surface along their sides should
be uniform contact, local clearance shall not be greater than 0.1mm, does not
contact the edge length shall not exceed 100mm, the cumulative length of no more
than around 1 / 4 of length, otherwise, should be treated.
The main bearing assembly accessories to find a positive effect, can be
removed temporarily, to find it, according to the installation need timely
installation of ball mill. Bearing installation on bearing pressure testing, its
value should not be less than 25Mpa, trial of continuous period of not less than
10min, such as the discovery of the complete elimination of leakage should
be.
Ball mill bearing seat is installed, should check the bearing seat of the
cooling water hose and the end cover shaft neck and check whether a collision,
thermal resistance and shaft neck contact is good. Thermal resistance should be
installed in the shaft bearing plate and the bearing side, between each side
should be 0.76 ~ 1.5mm space, finally the cleaning ball mill bearing seat of the
foreign body, the ball mill bearing shell of useless holes are blocked. Grease
filled bearing shell and the shaft neck contact rubber sealing grooves, at the
same time test nozzle flow. In ball mill main bearing is installed, should be
the bearing base, bearing the relative sliding fit surface is clean.
(1) Determine the distance between the two bearing axis by drawings,
construct according to the case size after the assembles of the barrel and both
ends (take the corresponding bulge and shrink size into consideration). The
distance allowance in operation is ±1mm。
(2) The surface elevation allowance of the both main bearing bases is 0.5mm
with the discharge end lower than the feed end.
(3) When the bearing block of the main bearing is installed onto the
baseboard, the joint surface should be contact evenly with each other with the
local interval no greater than 0.1mm, the segment length of the non contact
surface boarder not exceeding 100mm, and the accumulated length not exceeding
1/4 of periphery overall length.
(4) Clean the contact surface of the main bearing and the bearing block,
lubricate them and make them well contact and move flexible.
(5) Clean up the cooling waterway of the main brasses and pressure test under
the pressure of 1Mpa. The connections should be strictly sealed without any
leakage.
(6) The outline of platinum resistance thermometer PT-100 of the main brasses
is determined by the practical situation on spot.
(7) The installation of the main bearing lubrication system. The installation
requirements are as follows: clean up all the spare parts, reliably connect all
the pipeline joint to make sure no leakage.
With the development of society and technology, the new type of ball mill is
introduced. Energy saving ball mill by feeding, discharging part, turning part,
a transmission part ( reducer, small transmission gear, motors, electrical
control) and other major parts. Energy saving ball mill hollow shaft with steel
castings, the liner is detachable, rotary gear hobbing with casting, cylinder
liner wear studded body, has good abrasion resistance. Energy saving ball mill
runs smoothly, reliable work.
As the professional manufacturer of complete sets of mining machinery,
such as Dryer machine,sand washer,vibratory feeder, Henan
Hongxing is always doing the best in products and service.
Henan Hongxing Mining Machinery is one of the best mining equipment companies
in china, and has been titled in 'China famous machinery brand'. Hongxing
machinery brings to play proper productivity and durability in severe working
environment, and satisfy requirement and output target of customer's.
In order to make our client to use sand making machine more
exactly, do safe operation of electrical equipment, increase of service life, we
summarize six basic safety engineering:
1.Open obversation door and examine the wear condition regular when use sand
making machine, such as center feeding pipe, awl cover, liner plate of vane
wheel and so on. The wear unit should be replaced or mended in time, and make
sure replace them at the same time and the weight of wear-resisting piece should
be same.
2.Forbid open obversation door and check the condition of machine during it
work, in order to avoid anything dangerous. You need to replace or contact
manufacturer to repair when vane wheel wear.
3.Make sure replenish appropriate grease to sand making machine every 400
hours working time, and wash bearing every 2000 hours working time.
4.It better to replace new bearing of sand making machine after work 7200
hours.
5.Adjust the potency dimension of transmission vee belt suitably to make sure
strength evenly of vee belt.
6.Please note safety in production specially when sand making machine
working, because it belongs high speed working equipment. Irrelated workers
should be far away from it ,and if it need to repair, turn off it first.
As
the professional manufacturer of complete sets of mining machinery, such as Dryer machine,impact crusher,rotary kiln, Henan
Hongxing is always doing the best in products and service.
Ball mill, as a common
grinding equipment, was widely used in beneficiation, construction materials and
chemical industries. In terms of grinding way, ball mill can be divided into two
types:wet type and dry type. And in terms of discharge mode, ball mill can be
divided into overflow -type and lattice-type.
Generally speaking, there are three direct ways to improve productivity.
before using ball mill, use a crusher first. Improve the design of ball mill, so
the grinding efficiency can be improved.use a efficient classifier in the production line
.As we all know, ball mill is an important equipment used to grinding materials
after primary crushing.Ball mill is widely used in cement, silicate product ,
new building materials , refractory materials , fertilizer, black and
non-ferrous mineral and glass ceramics and production industries, and all kinds
of ores and grind-able materials can be grinded through dry or wet grinding
ways.The above three methods , any one can greatly improve mill yield . Of
course, if conditions permit, supporting the use of the above three methods ,
the effect is the most ideal.This is the design trend of grinding system
domestically and internationally in recent years.
Crushing the materials before grinding by mill makes the particle size
greatly reduced , thereby reducing the grinding system load ; the most direct
benefit of the improvement of separator efficiency is that fine finished product
be discharged in time, so the the rate of finished product back to the cement
powder was greatly reduced and reduce the load of ball mill; the particle size
into the mill was reduced, separator efficiency was improved, so both the
productivity and materials quality can be improved.Our ball mill plants are used
to process limestone , basalt, chrome , dolomite, feldspar, fluorite, kaolin
ore, marble , granite , iron ore ,copper ore , sandstone, silica , gold ore ,
silver ore , lead ore ,with capacity 1000 to 5000 tph,well give our customers
adjust advice for the mining solution.Our engineer will accompany you to
research you mining and construction industry to be solved.
Finely made into the ground before grinding material particle size reduced
greatly, which reduces the grinding system load; Choose to enhance the
efficiency of powder, the most direct benefit is finished product fine powder is
maximum elected in time, reduce the cement products back to powder rate, reduce
the mill load; And grinding of reform, is also the grinding system improvement,
is the most fundamental solution. Into the ground material particle size
reduced, select the powder efficiency raised, if griding system efficiency is
low, the impact is not only the mill production, more affecting quality.
As
the professional manufacturer of complete sets of mining machinery, such as vibrating screen,jaw crusher,Stone crushing plant, Henan
Hongxing is always doing the best in products and service.
High efficiency, energy conservation, environmental protection - our targets
Recent years, our advanced industrial information technology for the control
and optimization of integrated systems, electrical power grids, buildings and
industrial processes saves energy and reduces emissions. The interconnection of
power systems with high-voltage direct current technology makes large savings
through a more even distribution of loads and a more efficient use of primary
energy resources, thereby reducing CO2 emissions. It also enables large-scale
integration of renewable energy into the power grids.
Saving energy can help cut your household costs and benefit the environment.
A significant portion of energy expenditure in the home goes into running
appliances. Making sure appliances run efficiently can reduce waste and make for
a more environmentally friendly home. There are opportunities for saving energy
in appliances throughout the home.
Environmental protection is a practice of protecting the environment, on
individual, organizational or governmental levels, for the benefit of the
natural environment and (or) humans. Due to the pressures of population and
technology, the biophysical environment is being degraded, sometimes
permanently. This has been recognized, and governments have begun placing
restraints on activities that caused environmental degradation. Since the 1960s,
activism by the environmental movement has created awareness of the various
environmental issues. There is not a full agreement on the extent of the
environmental impact of human activity, and protection measures are occasionally
criticized.
Hoisting equipment is oriented on the safety and reliable work, which adopts
the computer control and dynamic measurement technique on the working life and
efficiency and the build-in attrition elevator on the machine structure. The
crushing equipment adopts hammer double-rotor impact crusher and the product
structure is developing for the fine crushing. The development of high-new
equipment requires plentiful functional materials and the application of modern
fine crushing technology has become an important symbol of embodying the
national technology level.
Many of the earths resources are especially vulnerable because they are
influenced by human impacts across many countries. As a result of this, many
attempts are made by countries to develop agreements that are signed by multiple
governments to prevent dam age or manage the impacts of human activity on
natural resources.
With mechanized mining of coal resources, coal is pulverized and the share of
the end of the column increases. With the chase and in the coal washing plant to
produce slime and coking coal washing practice increased coal flotation tail.
Both as more and more slime out of coal by-products. As the slime has a fine
grain size, water holding strong, high ash content and contain more clay, etc.,
for the utilization of slurry inconvenience, most of the washing plant sludge is
sold to local farmers.
Coal slime drying machine, also called coal slime dryer, coal dewatering
machine, coal slurry dryer, coal mud dryer, coal sludge dryer and so on. It is a
kind of highly efficient, stable and reliable heating drying equipment, designed
to dry materials of high moisture or strong stickiness. Its performance are
better than tube bundle rotary
dryer, blade rotary dryer. Its features are big capacity, low energy cost,
and high efficiency. Its applied in the materials like coal slurry, mud, filted
gypsum, Muddy, high-moisture swell soil, electroplate mud and so on.
Large series of slime dryer mainly broken by the drum dryer, furnace, feed screw,
a feed screw, pipes, dust, wind off device, fan, control cabinets and other
components.
Using four dehydration process: a dry area to the feeding mainly in high
humidity conditions, after transient inlet temperature 600 ℃ and the heat
transfer and mass transfer slurry to remove most of the water, and difficult to
fire; two drying area is ranked bonded area, the indoor temperature is 450 ℃;
three drying area is downstream drying, room temperature 300 ℃; four dry zone is
a high-drainage areas, the indoor temperature is 100 ℃. The whole process is a
low-temperature drying, sludge is not likely to cause burning, which can really
play the energy saving effect.
How is the complete drying slime production line? Ore from the feed screw
directly into the dryer drum crusher, drum wall is repeated on the copy board
took a scattered, scattered through the crushing blow after installation,
materials and negative pressure high-temperature media full access to complete
heat and mass transfer process. As the drum inclination and lead sub-air role,
the material slowly moving from the feed end, after drying the material by a
screw discharge, exhaust gas through the precipitator dust, into the
atmosphere.
As the professional manufacturer of complete sets of mining
machinery, such as Stone crushing
plant,jaw
breaker,vibrating
feeder, Henan Hongxing is always doing the best in products and service.
The approaches that are pushing us forward all the way
Henan Hongxing Mining Machinery Co., Ltd. is a joint-stock enterprise in
Zhengzhou of China which is called the famous mining machinery brand in China.
Recent years, we make great achievement. For further development, we always
persist in implementing the strategy of improving the competition ability of our
products,relying on strong R&D team, keeping forging ahead in an innovative
way, aiming at the forefront of technology, and constantly updating the HI-TECH
innovation capability of the corporation.
We are always insisting on international advanced technical cooperation and
communication, and introduce advanced technology from Germany, Swedish, Finland,
and make digestion and absorption to improve our products' quality continuously.
We keep the service idea of 'win-win cooperation and create more value to
customers', with the times, persist in innovation to provide the high quality
products, global service and advanced technology support for our customers.
In cases, we design and manufacture mobile crushing plant which brings new
life to the construction waste.
As the rapid development of society, the fundamental Infrastructure has
gradually expanded the scale .The old things are being replaced by the new one,
especially the concrete buildings and the comparatively narrow roads. In this
process, more and more construction wastes are produced, and in the last time,
these building wastes were transported to the area far away from city, or just
thrown away everywhere, polluting the environment.
However, in these days, these things have their new function instead of just
the construction waste. They are transferred into the construction aggregates
just at the working site, and through the first crushing, secondary crushing,
sometimes needs the tertiary crushing process, and the screening, sometimes may
need grinding, the final products can be transported to the construction site
directly.
It is the mobile
crusher plant that brings all these changes. It is designed to help the
customers change the working site conveniently compare to the stationary one.
Nowadays the mobile crushing plant is being more and more popular in many
aspects, say the ore mine, the waste process and so on.
And of course, it's not enough for future development and we are insisting
our management theory and service spirit to make considerable progress.
Make a thorough presentation for Spring Cone Crusher
Cone crusher is suitable
to crush various kinds of ores and rocks of medium or above medium hardness.
Compare with jaw crusher,
cone crusher is of stable structure, high efficiency, easy adjustment, economic
operation, etc.
Spring cone crusher is cone crusher which is the earliest appearance in the
world, and it is used widest and larger quantity crush mechanism at present. The
Spring Cone crusher is generally used as a secondary crusher in a stone
production line. The spring safety system of crusher acts as an overloading
protection system that allows metal to pass through the crushing chamber so as
not to damage the cone crusher. The safety system uses dry oil and water as two
kinds of sealed formation to make plaster powder and engine oil separate to make
sure reliable performance. The type of crushing chamber depends upon size of
feeding and fineness of crushed product. The standard type (PYB) is applied to
medium crushing, the medium type is applied to medium or fine crushing and the
short head type is applied to fine crushing.
With the development of the series of spring cone crusher, its structure is
more perfect than before and the technology parameter is more advanced, so these
crushers have excellent performance in the aspects of manufacture, installation,
use and maintenance etc. The spring cone crusher belongs to the cone crusher, in
the stone production line, there are some other crushers such as jaw crusher, impact crusher, vibrating feeder and vibrating screen.
Spring cone
crushers are widely used in industries like metallurgy, construction, road
building, chemistry etc, to crush many kinds of mid-hard or hard rocks and ores
such as iron ore, limestone, granite, basalt, quartz etc. The standard spring
cone crushers are used for secondary crushing; the medium ones are used for fine
crushing; and the short head ones are used for super thin crushing. The spring
cone crusher is characterized by a reliable structure, high efficiency, easy
adjustment and economic. The spring safety system prevents overload so that hard
materials (such as iron) are processed through the crushing chamber without
damaging the machine. Spring cone crushers are run on belt drives driven by an
electric motor or diesel engine. Cone crushers are used extensively throughout
the aggregate and mineral processing industry.
The working principle of spring cone crusher: spring cone crusher crushes
materials by the working surface between the movable cone and fixed cone. So
spring cone crusher is more advanced and efficiency. The movable cone is
supported by spherical bearing and fixed on an hanging vertical shaft which is
set in the eccentric sleeve, and the sleeve is set on the stopping and pushing
bearing. The movable cone and vertical shaft are driven by the eccentric shaft
sleeve together. The eccentric shaft sleeve is driven by horizontal shaft and
fimbriated gear, and the wheel of the conveyor belt is driven by motor through
v-belts. The lower part of vertical shaft is installed in the eccentric sleeve.
When the eccentric sleeve rotates, there is a conical surface lined out by the
shaft. When the movable cone comes near the fixed cone, rocks are grinded into
pieces, when the cone leaves, grinded materials is discharged from the discharge
hole. The fixed cone can be ascended or descended by adjusting setting to adjust
the width of discharge hole, consequently the output size is determined.
Compared with jaw crusher, spring cone crusher has the advantage of low
operation costs, high productivity, easy adjustment and stable structure. The
spring cone crusher has higher capacity and the products with high quality.
Because spring cone crusher has safety device, the parking time has been reduced
greatly. The machine is cast steel structure and on the heavy load pat equip
with dabber. The spring cone crusher equips with adjuster, it can adjust the
discharge particle size to meet different demands. The spring cone crusher has a
whole lubrication system, it can self-close once the oil temperature is too high
or overflow. The inner structure of spring cone crusher has good sealing
property. This will protect spring cone crusher from damage of dust. Spring cone
crusher has long using life and high applicability. This spring cone crusher can
be equipped with other equipments in the stone production line or sand making
production line.
The VSI sand maker machine
made sand is made of river cobble and cobblestone, and processed by crusher
machines and VSI sand makers,
or other accessory equipments. This artificial sand can replace the natural
sand, and even much better for construction than the natural sand.
Henan Hongxing is a manufacturer who produces the VSI sand makers based on
the various processing requirement as well as the sand particle size, VSI sand
maker can further meet the day-to-day needs of mining operating location. The
VSI sand maker is broadly employed within high way, railway transport, water
conservancy as well as other sectors. This VSI sand maker is suitable for metal
and nonmetal ore, construction material, artificial sand as well as other types
of metallurgy slag. This VSI sand generating machine is used inside the brittle
material using the mohs hardness much less than 9 degree, it not suitable for
the viscous material or the stone material with a lot of soil.
Based on the above, it's the issue that how to choose the correct and proper
VSI Sand Making
Machine.
From the technological requirement, sometimes people just require the maximum
particle size limited value, the fine powder can not exceed the limited value.
Sometimes people not only require the particle size, but the particle shape. So
the requirement of VSI sand maker is also strictly. For example, as the concrete
aggregate, there is not only requirement on the product particle size, but also
require the particle shape must be cubic. It is better with edge angle, this can
promote the strengthen of concrete. In the sand making production line, the
products particle size must be ensure by the third generation sand making
machine-VSI high efficiency sand maker. As used for steelmaking material,
limestone particle size must be controlled in a certain range, and not or less
produce the powder.
In addition, the main consumption of VSI sand maker, inside the crushing
plant, besides the typical wears of VSI sand maker, electric energy, steel
consumption, lubrication, water and rubber belt are the primary consumption
aspects. The consumption volume is distinct according to the ore constitute,
mine sort, hardness, crushing flow and crushing ratio. So to be able to minimize
power consumption, inside the crushing plant, folks should boost the processing
capacity of each stage, reduce the VSI crusher empty operation to achieve the
best economy benefit and lower the unit consumption.
Henan Hongxing connects the informatization technology and improved the work
efficiency to solve the VSI sand makers problem, this promoted the VSI sand
maker crushing ratio and reduced the wear and energy consumption. At the present
condition of economic development, the VSI sand makers will have high use value
in the mining machinery industry.
As the professional manufacturer of complete sets of mining machinery,
such as Mobile crusher,sand washer,Jaw crushers,cone crusher, Henan
Hongxing is always doing the best in products and service.
With the gradual improvement and promotion of the steam engine and electric
motor power machinery ,various crushers have been invented. After several
improvements, the crushers have become what we are using now. with the
requirements of the people, crushers will be further changed, then let us review
the crusher history.
In 1806,steam-driven roll crusher appeared.In 1858,American EW Black invented
the jaw crusher.1980s,a
large jaw crushers material size(average diameter of abrasive)which can crusher
800 tons of material per hour had reached about 1800mm.In 1878,American Charles
Brown invented the gyratory crusher with continuous work.The Gates Iron Works
sold its first gyratory crusher Chicago in 1981.In 1953,U.S.Allis-Chalmers
gyratory crusher hydraulic launched.The early 1970s,large gyratory crusher has
been able to handle material per hour,5000 tons,the maximum size up to
2000mm.The late 1970s,the U.S.launch of super-heavy company Rexnord gyratory
crusher.80 years,Sweden has introduced a new top Morgards Hammer gyratory
crusher hydraulic cy linder.In 1984,China successfully developed the 1200
light-duty hydraulic gyratory crusher.
In 1858, American EW Black invented the jaw crusher. 1980s, crushing 800 tons
of material per hour, a large jaw crusher feed size (average diameter of
abrasive) has reached about 1800 mm.
In 1878, American Charles Brown invented the gyratory crusher withcontinuous
work. The Gates Iron Works sold its first gyratory crusher Chicago in 1881 .In
1953 ,U.S. Allis-Chalmers gyratory crusher hydraulic launched. The early 1970s,
large gyratory crusher has been able to handle material per hour, 5000 tons, the
maximum size up to 2000 mm. The late 1970s, the U.S. launch of super-heavy
company Rexnord gyratory crusher. 80 years, Sweden has introduced a new top
Morgards Hammer gyratory crusher hydraulic cylinder. In 1984, China successfully
developed the 1200 light-duty hydraulic gyratory crusher.
In 1895,the United States William invented a low energy impact crusher.In 1920,theoriginal
design by the Americans Simmons brothers began to be used cone crusher concentrator.In 1948
the company developed into a U.S.AC hydraulic cone
crusher.70 years for the development of control hydraulic cone crusher
automatic controller.
In 1924,the Germans developed a crusher,its structure is similar to a modern
squirrel cage crusher,1942,German Andreson on the basis of previous
experience,and the invention of modern crusher structure similar AP series
impact crusher,crusher of the kind of the kind after the Second World
War(1945)appeared in the market.
Nowdays,the development of crusher is rapid,let us share some new crushers.
Crushers includes many different types such as jaw crusher, cone crusher and
impact crusher as well as vertical shaft impact crusher which is also called sand making machine. In
addition, mobile
crusher is also an important machine which is suitable for small miners.
Symons crusher and HP series cone crusher are suitable for high hardness stones
and varies minerals. Generally, whole crushing plant contains primary crusher,
secondary crusher and tertiary crusher as well as some auxiliary machines such
as vibrating feeder, belt conveyor and vibrating screen.
As to lead ore which equipment used for crushing and how is the crushing ratio
Most ores contain less than 10% lead, and ores containing as little as 3%
lead can be economically exploited. Ores are crushed and concentrated by froth
flotation typically to 70% or more. When lead is exploited to the ground, its
should be crushed or grinded for its further application. Lead ore crusher will
act as the primary crushing equipment in lead ore crushing plant So now the PEW
sequence of Jaw crusher has
most unquestionably change to the earth most welcome crusher .And you might make
your mind up upon the PEW sequence of jaw crusher while using earth superior
crushing and production solutions as quickly when you desire to crush the
products featuring very hard and big erosion.
We can supply many lead ore curshers such as lead jaw crusher, lead impact crusher, lead cone crusher, lead mobile crusher and so
on. Metallic lead that results from the roasting and blast furnace processes
still contains significant contaminants of arsenic, antimony, bismuth, zinc,
copper, silver, and gold. Lead ore crushers are used widely in such ore curshing
industry. Since the establishment, Hongxing has grown to become the largest
crusher and screening equipment dealer in the China. So, if you want some lead
ore or other ore mining equipments or crushing machines, you can come to visit
Hongxing which must be your good choice.
Lead oxide from the roasting process is reduced in a coke-fired blast
furnace.[6] This converts most of the lead to its metallic form. Three
additional layers separate in the process and float to the top of the metallic
lead. These are slag (silicates containing 1.5% lead), matte (sulfides
containing 15% lead), and speiss (arsenides of iron and copper). These wastes
contain concentrations of copper, zinc, cadmium, and bismuth that can be
recovered economically, as can their content of unreduced lead.
Metallic lead that results from the roasting and blast furnace processes
still contains significant contaminants of arsenic, antimony, bismuth, zinc,
copper, silver, and gold. The melt is treated in a reverberatory furnace with
air, steam, and sulfur, which oxidizes the contaminants except silver, gold, and
bismuth. The oxidized contaminants are removed by drossing, where they float to
the top and are skimmed off.
Lead hammer
crushers are widely used in small quarries with small capacities. Thats
because in such situation, the cost and the difficulty of changing and
maintaining worn hammers are more acceptable to the quarry owners. However, once
the quarry owners want to enhance the capacity to above 50-60t/h by one crushing
plant, hammer crushers are no longer suitable. Using hammer crusher to do a big
crushing work will lead to a passive situation .
In cement production line mixed broken exert its role
As is known to all, production of main raw material is limestone cement. In
the most ordinary staple stones, use the equipment is mainly a counterattack
crusher. Refers to the cement production process two materials according to
certain proportion into a counterattack crusher for broken production process.
Common mixed broken with mud limestone, a limestone with limestone and clay
shale and limestone.
Mixed broken succeed, can reduce or exempt the dissection, elongate-shaped
limestone ore resources more fully. Two kinds of raw material processing reduced
together a set of processing system construction and operating expenses, cement
mixed crushing process to ensure the grain-size meet the requirements of the
grinding, prevent crusher cavity jams, ensure the smooth operation of the
system. Therefore, the whole system from bunker up will be special design,
including the shape, structure, the broken silo before group, the mud inside and
funnel chop special treatment and chute, etc.
The rotor is crusher 'heart', and is also the most restrictive impact breaker acceptance of
parts, which in the work plays a vital role. So the company developed and
produced structure solid heavy rotor to obtain higher rotation inertia. High
wear-resisting material and the best crushing cavity, making the performance of
the crusher epic. By hydraulic impact breaker crushing technology bring the
mixture in the process of advantage: broken by wet limestone broken material
feeding package, dust reduce, formation of crushed stone and wet earth
asphalt-measuring viscosity decrease, liquidity increases, reducing valve with
the congestion, with belt conveyor in
transport and stacking prehomogenization in the performance of stocks and rake
take.
Hydraulic impact breaker is very suitable for crushing various soft and hard
ore in, crushing, crushing, finely assignments, slag, gangue, coal ash of
materials, such as cooperate mandibles crusher, impact crusher etc processing, can
replace limestone, produce cement. A sticky soil high aluminium material and
industrial waste residue (such as slag, fly ash, coal gangue) as main raw
materials, add 5% of special additives, sintering temperature just 700 degrees
Celsius, the energy consumption only ordinary cement 1/2 geological polymer
cement new technology, this kind of cement dont need limestone, fuel
consumption is small, can reduce 50% coal burning, so dust and gas, and reduce
the amount of waste materials, the cement is 50% la discount strength label is
ordinary cement 2 ~ 3 times, such as used in building roads just half the
thickness. In this year of cement building roads, can save considerable funds.
No crack is the cement another big characteristics. Because no gesso, in fire
not blowout, can be used .
Specifications that we must grasp in using Jaw crusher
As we all know, jaw
crusher discharge mouth (row mouth) is mine according to the needs of user
can be adjusted for qualified product material size. And also at first, we must
konw the knowledge of jaw crusher thrust board.
The jaw crusher thrust board, also called cubits board, in addition to
transfer power to and fro dynamic jaw plate do outside, but also has a safety
insurance effect, changing its length also can rise to adjust the role of ore
mouth platoon.
When jaw crusher crushing cavity things (such as crushing in an iron ball,
iron, etc.), for the protection of the equipment is mainly parts are not damaged
and use as crusher insurance after thrust board components. With cast iron plate
after general thrust moulds overall, in which a trough of some holes open or to
lower the cross-section intensity; Also can cast two, then use screws (or
rivets) of connecting thrust board, combined. When not broken objects into
crushing cavity, equipment overloaded and huge breakage force to thrust plate
lead to thrust board broken or combination thrust board screw, machine cut to
stop work, have insurance effect.
These knowledge may use the specifications in equipment not spoken so
detailed, so the user in the purchase equipment, installation debugging must be
to learn more, experts crusher grasp the jaw crusher of insurance and the
material adjustment, to better the stable production.
Along with the continuous abrasion gear plate, ranking ore mouth bigger
product constantly coarsens, in order to obtain qualified product size, need
regular adjustment row ore mouth size. Row the adjusting methods of the ore
mouth basically has the following two:
1, gasket adjustment, namely the bearing seat behind thrust board with frame
behind after a group of gasket placed between wall, increase or decrease gaskets
quantity or changing its thickness, can achieve the purpose of adjusting row ore
mouth. This compact structure, regulating and reliable, large and medium-sized
jaw crusher multi-purpose the regulation method.
2, wedge block regulation, it is to use on thrust board with frame between
the backseat two wedge block adjustment is suitable for small crusher
adopted
Specifications that we must grasp in using Jaw crusher
As we all know, jaw
crusher discharge mouth (row mouth) is mine according to the needs of user
can be adjusted for qualified product material size. And also at first, we must
konw the knowledge of jaw crusher thrust board.
The jaw crusher thrust board, also called cubits board, in addition to
transfer power to and fro dynamic jaw plate do outside, but also has a safety
insurance effect, changing its length also can rise to adjust the role of ore
mouth platoon.
When jaw crusher crushing cavity things (such as crushing in an iron ball,
iron, etc.), for the protection of the equipment is mainly parts are not damaged
and use as crusher insurance after thrust board components. With cast iron plate
after general thrust moulds overall, in which a trough of some holes open or to
lower the cross-section intensity; Also can cast two, then use screws (or
rivets) of connecting thrust board, combined. When not broken objects into
crushing cavity, equipment overloaded and huge breakage force to thrust plate
lead to thrust board broken or combination thrust board screw, machine cut to
stop work, have insurance effect.
These knowledge may use the specifications in equipment not spoken so
detailed, so the user in the purchase equipment, installation debugging must be
to learn more, experts crusher grasp the jaw crusher of insurance and the
material adjustment, to better the stable production.
Along with the continuous abrasion gear plate, ranking ore mouth bigger
product constantly coarsens, in order to obtain qualified product size, need
regular adjustment row ore mouth size. Row the adjusting methods of the ore
mouth basically has the following two:
1, gasket adjustment, namely the bearing seat behind thrust board with frame
behind after a group of gasket placed between wall, increase or decrease gaskets
quantity or changing its thickness, can achieve the purpose of adjusting row ore
mouth. This compact structure, regulating and reliable, large and medium-sized
jaw crusher multi-purpose the regulation method.
2, wedge block regulation, it is to use on thrust board with frame between
the backseat two wedge block adjustment is suitable for small crusher
adopted
Crusher machines set up the bridge for railway construction
In recent years, high-speed railway construction is in rapid development,
whose construction requires a lot of sand and concrete aggregate materials.
According to the new operating indicator, the requirement on the gradation and
shape of sand and concrete aggregate materials is higher, which is nearly close
to the international standard.
Crusher has become one of the most important industries after the rapid
development these years, and more and more people pay close attention to it. The
technology of crusher is becoming mature gradually. From introduce foreign
technology to produce advanced crusher, this process indicates that our
technology of crusher producing has been enhanced greatly. For high-speed
railway construction crushers make great contribution. For example, the impact crusher.
Impact crushers are often used for the coarse crushing, intermediate crushing
or fine crushing of limestone, coal, carbide, quartz, dolomite, iron pyrite,
gypsum, industrial chemicals and other below medium hard brittle materials.
Impact crushers adopt the latest manufacturing technology and unique structural
design. The finished products are with the cubic shape without tension and
crack. They can crush various coarse, medium and fine materials (granite,
limestone, and concrete, ect.), whose feed size is not more than 500mm, and
compressive strength not more than 350MPa. And they are widely used in various
ore crushing, railway, highway, energy, cement, chemical and construction
industries. The particle size can be adjusted, and the crushing specifications
are diversified. Through the test of hundreds of projects and constant
improvement, the impact crushers produced by Henan Hongxing with superior
quality and exquisite workmanship, are the essential equipments for the
high-speed railway construction.
Crusher has a tendency of international. Recent years, the export volume of
crusher is larger and larger, and the range of export is more and more widely.
Now more and more foreigners begin taking notice of our crusher.
Also, the crusher industry has the characteristics of environmental-friendly
and industry concentration. The manufacturer should hold the development trend
of crusher exactly to have a better development.
As the professional
manufacturer of complete sets of mining machinery, such as Mobile crusher,sand washer,jaw breaker,jaw crusher, Henan Hongxing is
always doing the best in products and service.
Seeking ways to grapple with scarcity of labor force and quipment
Global mining firms are unearthing ingenious solutions to grapple with
shortages of workers and equipment amid the commodities boom, recruiting retired
miners and buying cut-rate equipment from China and Russia, executives said this
week. 'We hired some guys out of retirement, that was the only way to survive
and get the skills in place,' said Pekka Pera, chief executive of Talvivaara, a
Finnish firm building a new nickel and zinc mine.
Mining firms innovate to cope with labour and equipment shortages Eric
OnstadMining firms, trying to cope with shortages of skilled workers and
equipment, have been forced to innovate and adopt new solutions, rehiring
retired mineworkers and buying cheaper equipment from China and Russia.
Different mining firms in different countries have various methods and
policies.
Pera and other executives told the Reuters Global Mining Summit the key was
taking advantage of local situations to surmount obstacles thrown up by a global
rush to build new mines as metal prices soar to fresh peaks.
The Finnish firm realised that the depressed region around the mine had a lot
young untrained and unemployed people, but also a number of retired miners.
Training and keeping workers was the biggest challenge for Major Drilling
Group, one of the world's biggest mine drilling companies, Chief Executive
Francis McGuire said.
'It takes three to five years to train a driller and it is a very, very
skills intensive industry,' he said.
On the equipment side, Peter Hambro, executive chairman of the Russian gold
producer that carries his name, said his firm had slashed costs by local
purchasing.
The tyre situation has improved, but a lack of them was one reason behind a
fall in production last year at the world's biggest diamond mines in Botswana,
said Sheila Khama, the head of De Beers in that country.
Right now, big shortages and long lead times were being seen in mills, said
Peter Marrone, chief executive of Canada's Yamana Gold.
His firm managed to keep expansion projects on schedule by ordering mills
even before the board had formally approved building the new mines.
As the professional manufacturer of complete sets of mining machinery,
such as Cement mill,Jaw crushers,ball mill,vibrating screen, Henan Hongxing
is always doing the best in products and service.
Dealing with construction waste, improving crushing equipment productivity
Construction waste recycling is to different crushing equipment, screening
equipment, transmission equipment and equipment to remove impurities with a
reasonable production assembly process.
Construction waste in many of the waste by sorting, removed or crushed, most
of them can re-use as a renewable resource. Such as scrap steel, scrap wire,
scrap wire and other metal by sorting, concentration, re-melted, it can be
processed into all kinds of steel; waste bamboo, wood can be used to make
artificial wood.
If enterprises can reuse and recycle construction waste well, the crushing
equipment productivity must be pushed forward. Of course, in addition to this
aspect, influence of crushing equipment productivity there are many factors,
including internal and external factors, internal is broken, the functions and
characteristics of mechanical itself is material properties outside influence.
Specific as follows:
1) material of hardness. The more hard material broken up, and the more
difficult for equipment wear and tear the more serious. Broken slow, of course,
crushing small ability.
2) materials, namely material containing the humidity of moisture is bigger,
within easy adhesion material in crusher, also easy to next material
transporting process jams, causing broken ability decrease.
3) crushing the fineness of materials, high fineness requirement, which
requires broken out of the fine, the material crushing ability and smaller.
4) material composition, the broken in the former materials containing powder
more many more influence, because these fine powder crushing to affect delivery.
Adhesion For fine powder content more should advance once sieve.
5) material viscosity. Namely material viscosity, the bigger the more easily
adhesion.
6) crushing equipment broken pieces (hammer) wear resistance, the better
broken, the greater the if not wear-resisting ability will affect the crushing
ability .
Sand makers have signing into metropolis and outskirts
The advanced technology is the main factor of development, the development in
China of the urban and rural is a kind of solidarity, they are promoted each
other and influenced each other. While the R & D of new sand making machine will make
the township economic in our country develops rapidly. New sand making machine
is one of the ideal equipment producing mechanism sand, cushion material,
asphalt concrete and cement concrete aggregate. Which is widely used in highway,
construction and other fields and called new sand making machine for impact crusher. New sand making
machine is grinding and crushing materials by the material mutual collision and
friction between materials, therefore it is suitable for the coarse and hard
crushing of hard, medium hard and abrasive materials.
Sand making machine is the equipment which makes sand artificially. It can be
impact crusher or cone
crusher according to the materiel condition and production requirement.
In the working process of the new sand making machine, a swirling crushing
chamber is particularly important; the structure shape of the swirling crushing
chamber structure shape is a annular space composed by the upper and below two
cylinder. The crushing of the materials proceeds in swirling crushing chamber
and the crushing effect is limited to the materials, which can play a role of to
wear resistant as a lining; the observation hole is used for observing the wear
pattern of the wear-resistant block in the impeller emission outlet flow passage
and the linear at the top of swirling crushing chamber, the observation must be
strictly sealed when the machine works; the distributor is fixed to the upper
cylindrical of the swirling crushing chamber; when the impeller rotates at high
speed, it will generate air flow which will through the distributor in swirling
crushing chamber and the impeller forms internal self circulation system; at
last the fine material will discharge out from the opening.
The sand making machine is especial suitable for making building sand and
paving sand. Because of its low wearable feature, sand making machine is also
used in high abrasiveness and secondary crushing industry. Besides, because
there is no pollution for machine, sand making machine is well suitable for
producting glass quartz sand and other high purity material industry. Its
production capacity scopes is 10-500t/h., so sand making machine almost can
satisfies all production requirement.
With the continuously development of Chinese economy, the machinery industry
has continued to expand and the machinery is widely applied to large-scale
construction, believe that after many years' experience in the mineral
processing equipment production areas, we will provide more perfect and
excellent performance sand or gravel production line for the market. I believe
that in the near future China's development will be more quickly, rural
development will make a spurt of progress.
Make jaw crusher superior with the advanced computer simulations
A computer simulation, a computer model, or a computational model is a
computer program, or network of computers, that attempts to simulate an abstract
model of a particular system. Computer simulations have become a useful part of
mathematical modeling of many natural systems in physics (computational
physics), astrophysics, chemistry and biology, human systems in economics,
psychology, social science, and engineering.
It is from the last century that people from foreign country had optimized
the structure and cavity of the jaw crusher by the computer
simulating technology, they had developed the new jaw crusher with
characteristics of no plug point, low height, light weight, good product
particle, high yield, high performance and low power consumption, which thereby
greatly improved the performance of the jaw crusher, shortened the developing
cycle of product and improved the competitiveness of the product in the market.
However, the simulating optimization design of the jaw crusher in China was
mainly limited to the specific models of jaw crusher to prepare the
corresponding procedure to optimize the design. And these procedures are mostly
with little reusability, which can only solve the specific issues of particular
jaw crusher. However, the optimized content of a crusher changes frequently with
different requirements of different customers, so the simulation optimization
design work needs large repeated and cumbersome programming work, which is
time-consuming and laborious as well as extends the developing cycle of the
product.
Jaw crusher is widely used in mining, metallurgy, building materials,
highway, railway, water and chemical industries. Among them some large and
medium-sized the jaw
crushers are the main products. Especially in designing and producing large
jaw crusher, we has been a leading level at home and abroad. Try to use the
advanced design tools of kinematics and dynamics simulation to have a rapid
development of the new jaw crusher and to have a simulating optimization design
of the mechanism design parameters, which greatly reduce the workload of the
simulation design, shorten the product development cycle and improve the
reusability of the simulating model. To optimize the jaw crusher by the use of
simulating technology, the main task is to optimize the feeding, discharging
horizontal and vertical stroke and stroke characteristic coefficient of a jaw
crusher.
Computer simulations are used in many fields, including science, technology,
entertainment, health care, and business planning and scheduling. With this high
technology, we believe that our mining equipments will get better
performance.