The approaches that are pushing us forward all the way
Henan Hongxing Mining Machinery Co., Ltd. is a joint-stock enterprise in
Zhengzhou of China which is called the famous mining machinery brand in China.
Recent years, we make great achievement. For further development, we always
persist in implementing the strategy of improving the competition ability of our
products,relying on strong R&D team, keeping forging ahead in an innovative
way, aiming at the forefront of technology, and constantly updating the HI-TECH
innovation capability of the corporation.
We are always insisting on international advanced technical cooperation and
communication, and introduce advanced technology from Germany, Swedish, Finland,
and make digestion and absorption to improve our products' quality continuously.
We keep the service idea of 'win-win cooperation and create more value to
customers', with the times, persist in innovation to provide the high quality
products, global service and advanced technology support for our customers.
In cases, we design and manufacture mobile crushing plant which brings new
life to the construction waste.
As the rapid development of society, the fundamental Infrastructure has
gradually expanded the scale .The old things are being replaced by the new one,
especially the concrete buildings and the comparatively narrow roads. In this
process, more and more construction wastes are produced, and in the last time,
these building wastes were transported to the area far away from city, or just
thrown away everywhere, polluting the environment.
However, in these days, these things have their new function instead of just
the construction waste. They are transferred into the construction aggregates
just at the working site, and through the first crushing, secondary crushing,
sometimes needs the tertiary crushing process, and the screening, sometimes may
need grinding, the final products can be transported to the construction site
directly.
It is the mobile
crusher plant that brings all these changes. It is designed to help the
customers change the working site conveniently compare to the stationary one.
Nowadays the mobile crushing plant is being more and more popular in many
aspects, say the ore mine, the waste process and so on.
And of course, it's not enough for future development and we are insisting
our management theory and service spirit to make considerable progress.
Make a thorough presentation for Spring Cone Crusher
Cone crusher is suitable
to crush various kinds of ores and rocks of medium or above medium hardness.
Compare with jaw crusher,
cone crusher is of stable structure, high efficiency, easy adjustment, economic
operation, etc.
Spring cone crusher is cone crusher which is the earliest appearance in the
world, and it is used widest and larger quantity crush mechanism at present. The
Spring Cone crusher is generally used as a secondary crusher in a stone
production line. The spring safety system of crusher acts as an overloading
protection system that allows metal to pass through the crushing chamber so as
not to damage the cone crusher. The safety system uses dry oil and water as two
kinds of sealed formation to make plaster powder and engine oil separate to make
sure reliable performance. The type of crushing chamber depends upon size of
feeding and fineness of crushed product. The standard type (PYB) is applied to
medium crushing, the medium type is applied to medium or fine crushing and the
short head type is applied to fine crushing.
With the development of the series of spring cone crusher, its structure is
more perfect than before and the technology parameter is more advanced, so these
crushers have excellent performance in the aspects of manufacture, installation,
use and maintenance etc. The spring cone crusher belongs to the cone crusher, in
the stone production line, there are some other crushers such as jaw crusher, impact crusher, vibrating feeder and vibrating screen.
Spring cone
crushers are widely used in industries like metallurgy, construction, road
building, chemistry etc, to crush many kinds of mid-hard or hard rocks and ores
such as iron ore, limestone, granite, basalt, quartz etc. The standard spring
cone crushers are used for secondary crushing; the medium ones are used for fine
crushing; and the short head ones are used for super thin crushing. The spring
cone crusher is characterized by a reliable structure, high efficiency, easy
adjustment and economic. The spring safety system prevents overload so that hard
materials (such as iron) are processed through the crushing chamber without
damaging the machine. Spring cone crushers are run on belt drives driven by an
electric motor or diesel engine. Cone crushers are used extensively throughout
the aggregate and mineral processing industry.
The working principle of spring cone crusher: spring cone crusher crushes
materials by the working surface between the movable cone and fixed cone. So
spring cone crusher is more advanced and efficiency. The movable cone is
supported by spherical bearing and fixed on an hanging vertical shaft which is
set in the eccentric sleeve, and the sleeve is set on the stopping and pushing
bearing. The movable cone and vertical shaft are driven by the eccentric shaft
sleeve together. The eccentric shaft sleeve is driven by horizontal shaft and
fimbriated gear, and the wheel of the conveyor belt is driven by motor through
v-belts. The lower part of vertical shaft is installed in the eccentric sleeve.
When the eccentric sleeve rotates, there is a conical surface lined out by the
shaft. When the movable cone comes near the fixed cone, rocks are grinded into
pieces, when the cone leaves, grinded materials is discharged from the discharge
hole. The fixed cone can be ascended or descended by adjusting setting to adjust
the width of discharge hole, consequently the output size is determined.
Compared with jaw crusher, spring cone crusher has the advantage of low
operation costs, high productivity, easy adjustment and stable structure. The
spring cone crusher has higher capacity and the products with high quality.
Because spring cone crusher has safety device, the parking time has been reduced
greatly. The machine is cast steel structure and on the heavy load pat equip
with dabber. The spring cone crusher equips with adjuster, it can adjust the
discharge particle size to meet different demands. The spring cone crusher has a
whole lubrication system, it can self-close once the oil temperature is too high
or overflow. The inner structure of spring cone crusher has good sealing
property. This will protect spring cone crusher from damage of dust. Spring cone
crusher has long using life and high applicability. This spring cone crusher can
be equipped with other equipments in the stone production line or sand making
production line.
The VSI sand maker machine
made sand is made of river cobble and cobblestone, and processed by crusher
machines and VSI sand makers,
or other accessory equipments. This artificial sand can replace the natural
sand, and even much better for construction than the natural sand.
Henan Hongxing is a manufacturer who produces the VSI sand makers based on
the various processing requirement as well as the sand particle size, VSI sand
maker can further meet the day-to-day needs of mining operating location. The
VSI sand maker is broadly employed within high way, railway transport, water
conservancy as well as other sectors. This VSI sand maker is suitable for metal
and nonmetal ore, construction material, artificial sand as well as other types
of metallurgy slag. This VSI sand generating machine is used inside the brittle
material using the mohs hardness much less than 9 degree, it not suitable for
the viscous material or the stone material with a lot of soil.
Based on the above, it's the issue that how to choose the correct and proper
VSI Sand Making
Machine.
From the technological requirement, sometimes people just require the maximum
particle size limited value, the fine powder can not exceed the limited value.
Sometimes people not only require the particle size, but the particle shape. So
the requirement of VSI sand maker is also strictly. For example, as the concrete
aggregate, there is not only requirement on the product particle size, but also
require the particle shape must be cubic. It is better with edge angle, this can
promote the strengthen of concrete. In the sand making production line, the
products particle size must be ensure by the third generation sand making
machine-VSI high efficiency sand maker. As used for steelmaking material,
limestone particle size must be controlled in a certain range, and not or less
produce the powder.
In addition, the main consumption of VSI sand maker, inside the crushing
plant, besides the typical wears of VSI sand maker, electric energy, steel
consumption, lubrication, water and rubber belt are the primary consumption
aspects. The consumption volume is distinct according to the ore constitute,
mine sort, hardness, crushing flow and crushing ratio. So to be able to minimize
power consumption, inside the crushing plant, folks should boost the processing
capacity of each stage, reduce the VSI crusher empty operation to achieve the
best economy benefit and lower the unit consumption.
Henan Hongxing connects the informatization technology and improved the work
efficiency to solve the VSI sand makers problem, this promoted the VSI sand
maker crushing ratio and reduced the wear and energy consumption. At the present
condition of economic development, the VSI sand makers will have high use value
in the mining machinery industry.
As the professional manufacturer of complete sets of mining machinery,
such as Mobile crusher,sand washer,Jaw crushers,cone crusher, Henan
Hongxing is always doing the best in products and service.
With the gradual improvement and promotion of the steam engine and electric
motor power machinery ,various crushers have been invented. After several
improvements, the crushers have become what we are using now. with the
requirements of the people, crushers will be further changed, then let us review
the crusher history.
In 1806,steam-driven roll crusher appeared.In 1858,American EW Black invented
the jaw crusher.1980s,a
large jaw crushers material size(average diameter of abrasive)which can crusher
800 tons of material per hour had reached about 1800mm.In 1878,American Charles
Brown invented the gyratory crusher with continuous work.The Gates Iron Works
sold its first gyratory crusher Chicago in 1981.In 1953,U.S.Allis-Chalmers
gyratory crusher hydraulic launched.The early 1970s,large gyratory crusher has
been able to handle material per hour,5000 tons,the maximum size up to
2000mm.The late 1970s,the U.S.launch of super-heavy company Rexnord gyratory
crusher.80 years,Sweden has introduced a new top Morgards Hammer gyratory
crusher hydraulic cy linder.In 1984,China successfully developed the 1200
light-duty hydraulic gyratory crusher.
In 1858, American EW Black invented the jaw crusher. 1980s, crushing 800 tons
of material per hour, a large jaw crusher feed size (average diameter of
abrasive) has reached about 1800 mm.
In 1878, American Charles Brown invented the gyratory crusher withcontinuous
work. The Gates Iron Works sold its first gyratory crusher Chicago in 1881 .In
1953 ,U.S. Allis-Chalmers gyratory crusher hydraulic launched. The early 1970s,
large gyratory crusher has been able to handle material per hour, 5000 tons, the
maximum size up to 2000 mm. The late 1970s, the U.S. launch of super-heavy
company Rexnord gyratory crusher. 80 years, Sweden has introduced a new top
Morgards Hammer gyratory crusher hydraulic cylinder. In 1984, China successfully
developed the 1200 light-duty hydraulic gyratory crusher.
In 1895,the United States William invented a low energy impact crusher.In 1920,theoriginal
design by the Americans Simmons brothers began to be used cone crusher concentrator.In 1948
the company developed into a U.S.AC hydraulic cone
crusher.70 years for the development of control hydraulic cone crusher
automatic controller.
In 1924,the Germans developed a crusher,its structure is similar to a modern
squirrel cage crusher,1942,German Andreson on the basis of previous
experience,and the invention of modern crusher structure similar AP series
impact crusher,crusher of the kind of the kind after the Second World
War(1945)appeared in the market.
Nowdays,the development of crusher is rapid,let us share some new crushers.
Crushers includes many different types such as jaw crusher, cone crusher and
impact crusher as well as vertical shaft impact crusher which is also called sand making machine. In
addition, mobile
crusher is also an important machine which is suitable for small miners.
Symons crusher and HP series cone crusher are suitable for high hardness stones
and varies minerals. Generally, whole crushing plant contains primary crusher,
secondary crusher and tertiary crusher as well as some auxiliary machines such
as vibrating feeder, belt conveyor and vibrating screen.
As to lead ore which equipment used for crushing and how is the crushing ratio
Most ores contain less than 10% lead, and ores containing as little as 3%
lead can be economically exploited. Ores are crushed and concentrated by froth
flotation typically to 70% or more. When lead is exploited to the ground, its
should be crushed or grinded for its further application. Lead ore crusher will
act as the primary crushing equipment in lead ore crushing plant So now the PEW
sequence of Jaw crusher has
most unquestionably change to the earth most welcome crusher .And you might make
your mind up upon the PEW sequence of jaw crusher while using earth superior
crushing and production solutions as quickly when you desire to crush the
products featuring very hard and big erosion.
We can supply many lead ore curshers such as lead jaw crusher, lead impact crusher, lead cone crusher, lead mobile crusher and so
on. Metallic lead that results from the roasting and blast furnace processes
still contains significant contaminants of arsenic, antimony, bismuth, zinc,
copper, silver, and gold. Lead ore crushers are used widely in such ore curshing
industry. Since the establishment, Hongxing has grown to become the largest
crusher and screening equipment dealer in the China. So, if you want some lead
ore or other ore mining equipments or crushing machines, you can come to visit
Hongxing which must be your good choice.
Lead oxide from the roasting process is reduced in a coke-fired blast
furnace.[6] This converts most of the lead to its metallic form. Three
additional layers separate in the process and float to the top of the metallic
lead. These are slag (silicates containing 1.5% lead), matte (sulfides
containing 15% lead), and speiss (arsenides of iron and copper). These wastes
contain concentrations of copper, zinc, cadmium, and bismuth that can be
recovered economically, as can their content of unreduced lead.
Metallic lead that results from the roasting and blast furnace processes
still contains significant contaminants of arsenic, antimony, bismuth, zinc,
copper, silver, and gold. The melt is treated in a reverberatory furnace with
air, steam, and sulfur, which oxidizes the contaminants except silver, gold, and
bismuth. The oxidized contaminants are removed by drossing, where they float to
the top and are skimmed off.
Lead hammer
crushers are widely used in small quarries with small capacities. Thats
because in such situation, the cost and the difficulty of changing and
maintaining worn hammers are more acceptable to the quarry owners. However, once
the quarry owners want to enhance the capacity to above 50-60t/h by one crushing
plant, hammer crushers are no longer suitable. Using hammer crusher to do a big
crushing work will lead to a passive situation .
In cement production line mixed broken exert its role
As is known to all, production of main raw material is limestone cement. In
the most ordinary staple stones, use the equipment is mainly a counterattack
crusher. Refers to the cement production process two materials according to
certain proportion into a counterattack crusher for broken production process.
Common mixed broken with mud limestone, a limestone with limestone and clay
shale and limestone.
Mixed broken succeed, can reduce or exempt the dissection, elongate-shaped
limestone ore resources more fully. Two kinds of raw material processing reduced
together a set of processing system construction and operating expenses, cement
mixed crushing process to ensure the grain-size meet the requirements of the
grinding, prevent crusher cavity jams, ensure the smooth operation of the
system. Therefore, the whole system from bunker up will be special design,
including the shape, structure, the broken silo before group, the mud inside and
funnel chop special treatment and chute, etc.
The rotor is crusher 'heart', and is also the most restrictive impact breaker acceptance of
parts, which in the work plays a vital role. So the company developed and
produced structure solid heavy rotor to obtain higher rotation inertia. High
wear-resisting material and the best crushing cavity, making the performance of
the crusher epic. By hydraulic impact breaker crushing technology bring the
mixture in the process of advantage: broken by wet limestone broken material
feeding package, dust reduce, formation of crushed stone and wet earth
asphalt-measuring viscosity decrease, liquidity increases, reducing valve with
the congestion, with belt conveyor in
transport and stacking prehomogenization in the performance of stocks and rake
take.
Hydraulic impact breaker is very suitable for crushing various soft and hard
ore in, crushing, crushing, finely assignments, slag, gangue, coal ash of
materials, such as cooperate mandibles crusher, impact crusher etc processing, can
replace limestone, produce cement. A sticky soil high aluminium material and
industrial waste residue (such as slag, fly ash, coal gangue) as main raw
materials, add 5% of special additives, sintering temperature just 700 degrees
Celsius, the energy consumption only ordinary cement 1/2 geological polymer
cement new technology, this kind of cement dont need limestone, fuel
consumption is small, can reduce 50% coal burning, so dust and gas, and reduce
the amount of waste materials, the cement is 50% la discount strength label is
ordinary cement 2 ~ 3 times, such as used in building roads just half the
thickness. In this year of cement building roads, can save considerable funds.
No crack is the cement another big characteristics. Because no gesso, in fire
not blowout, can be used .
Specifications that we must grasp in using Jaw crusher
As we all know, jaw
crusher discharge mouth (row mouth) is mine according to the needs of user
can be adjusted for qualified product material size. And also at first, we must
konw the knowledge of jaw crusher thrust board.
The jaw crusher thrust board, also called cubits board, in addition to
transfer power to and fro dynamic jaw plate do outside, but also has a safety
insurance effect, changing its length also can rise to adjust the role of ore
mouth platoon.
When jaw crusher crushing cavity things (such as crushing in an iron ball,
iron, etc.), for the protection of the equipment is mainly parts are not damaged
and use as crusher insurance after thrust board components. With cast iron plate
after general thrust moulds overall, in which a trough of some holes open or to
lower the cross-section intensity; Also can cast two, then use screws (or
rivets) of connecting thrust board, combined. When not broken objects into
crushing cavity, equipment overloaded and huge breakage force to thrust plate
lead to thrust board broken or combination thrust board screw, machine cut to
stop work, have insurance effect.
These knowledge may use the specifications in equipment not spoken so
detailed, so the user in the purchase equipment, installation debugging must be
to learn more, experts crusher grasp the jaw crusher of insurance and the
material adjustment, to better the stable production.
Along with the continuous abrasion gear plate, ranking ore mouth bigger
product constantly coarsens, in order to obtain qualified product size, need
regular adjustment row ore mouth size. Row the adjusting methods of the ore
mouth basically has the following two:
1, gasket adjustment, namely the bearing seat behind thrust board with frame
behind after a group of gasket placed between wall, increase or decrease gaskets
quantity or changing its thickness, can achieve the purpose of adjusting row ore
mouth. This compact structure, regulating and reliable, large and medium-sized
jaw crusher multi-purpose the regulation method.
2, wedge block regulation, it is to use on thrust board with frame between
the backseat two wedge block adjustment is suitable for small crusher
adopted
Specifications that we must grasp in using Jaw crusher
As we all know, jaw
crusher discharge mouth (row mouth) is mine according to the needs of user
can be adjusted for qualified product material size. And also at first, we must
konw the knowledge of jaw crusher thrust board.
The jaw crusher thrust board, also called cubits board, in addition to
transfer power to and fro dynamic jaw plate do outside, but also has a safety
insurance effect, changing its length also can rise to adjust the role of ore
mouth platoon.
When jaw crusher crushing cavity things (such as crushing in an iron ball,
iron, etc.), for the protection of the equipment is mainly parts are not damaged
and use as crusher insurance after thrust board components. With cast iron plate
after general thrust moulds overall, in which a trough of some holes open or to
lower the cross-section intensity; Also can cast two, then use screws (or
rivets) of connecting thrust board, combined. When not broken objects into
crushing cavity, equipment overloaded and huge breakage force to thrust plate
lead to thrust board broken or combination thrust board screw, machine cut to
stop work, have insurance effect.
These knowledge may use the specifications in equipment not spoken so
detailed, so the user in the purchase equipment, installation debugging must be
to learn more, experts crusher grasp the jaw crusher of insurance and the
material adjustment, to better the stable production.
Along with the continuous abrasion gear plate, ranking ore mouth bigger
product constantly coarsens, in order to obtain qualified product size, need
regular adjustment row ore mouth size. Row the adjusting methods of the ore
mouth basically has the following two:
1, gasket adjustment, namely the bearing seat behind thrust board with frame
behind after a group of gasket placed between wall, increase or decrease gaskets
quantity or changing its thickness, can achieve the purpose of adjusting row ore
mouth. This compact structure, regulating and reliable, large and medium-sized
jaw crusher multi-purpose the regulation method.
2, wedge block regulation, it is to use on thrust board with frame between
the backseat two wedge block adjustment is suitable for small crusher
adopted
Crusher machines set up the bridge for railway construction
In recent years, high-speed railway construction is in rapid development,
whose construction requires a lot of sand and concrete aggregate materials.
According to the new operating indicator, the requirement on the gradation and
shape of sand and concrete aggregate materials is higher, which is nearly close
to the international standard.
Crusher has become one of the most important industries after the rapid
development these years, and more and more people pay close attention to it. The
technology of crusher is becoming mature gradually. From introduce foreign
technology to produce advanced crusher, this process indicates that our
technology of crusher producing has been enhanced greatly. For high-speed
railway construction crushers make great contribution. For example, the impact crusher.
Impact crushers are often used for the coarse crushing, intermediate crushing
or fine crushing of limestone, coal, carbide, quartz, dolomite, iron pyrite,
gypsum, industrial chemicals and other below medium hard brittle materials.
Impact crushers adopt the latest manufacturing technology and unique structural
design. The finished products are with the cubic shape without tension and
crack. They can crush various coarse, medium and fine materials (granite,
limestone, and concrete, ect.), whose feed size is not more than 500mm, and
compressive strength not more than 350MPa. And they are widely used in various
ore crushing, railway, highway, energy, cement, chemical and construction
industries. The particle size can be adjusted, and the crushing specifications
are diversified. Through the test of hundreds of projects and constant
improvement, the impact crushers produced by Henan Hongxing with superior
quality and exquisite workmanship, are the essential equipments for the
high-speed railway construction.
Crusher has a tendency of international. Recent years, the export volume of
crusher is larger and larger, and the range of export is more and more widely.
Now more and more foreigners begin taking notice of our crusher.
Also, the crusher industry has the characteristics of environmental-friendly
and industry concentration. The manufacturer should hold the development trend
of crusher exactly to have a better development.
As the professional
manufacturer of complete sets of mining machinery, such as Mobile crusher,sand washer,jaw breaker,jaw crusher, Henan Hongxing is
always doing the best in products and service.
Seeking ways to grapple with scarcity of labor force and quipment
Global mining firms are unearthing ingenious solutions to grapple with
shortages of workers and equipment amid the commodities boom, recruiting retired
miners and buying cut-rate equipment from China and Russia, executives said this
week. 'We hired some guys out of retirement, that was the only way to survive
and get the skills in place,' said Pekka Pera, chief executive of Talvivaara, a
Finnish firm building a new nickel and zinc mine.
Mining firms innovate to cope with labour and equipment shortages Eric
OnstadMining firms, trying to cope with shortages of skilled workers and
equipment, have been forced to innovate and adopt new solutions, rehiring
retired mineworkers and buying cheaper equipment from China and Russia.
Different mining firms in different countries have various methods and
policies.
Pera and other executives told the Reuters Global Mining Summit the key was
taking advantage of local situations to surmount obstacles thrown up by a global
rush to build new mines as metal prices soar to fresh peaks.
The Finnish firm realised that the depressed region around the mine had a lot
young untrained and unemployed people, but also a number of retired miners.
Training and keeping workers was the biggest challenge for Major Drilling
Group, one of the world's biggest mine drilling companies, Chief Executive
Francis McGuire said.
'It takes three to five years to train a driller and it is a very, very
skills intensive industry,' he said.
On the equipment side, Peter Hambro, executive chairman of the Russian gold
producer that carries his name, said his firm had slashed costs by local
purchasing.
The tyre situation has improved, but a lack of them was one reason behind a
fall in production last year at the world's biggest diamond mines in Botswana,
said Sheila Khama, the head of De Beers in that country.
Right now, big shortages and long lead times were being seen in mills, said
Peter Marrone, chief executive of Canada's Yamana Gold.
His firm managed to keep expansion projects on schedule by ordering mills
even before the board had formally approved building the new mines.
As the professional manufacturer of complete sets of mining machinery,
such as Cement mill,Jaw crushers,ball mill,vibrating screen, Henan Hongxing
is always doing the best in products and service.
Dealing with construction waste, improving crushing equipment productivity
Construction waste recycling is to different crushing equipment, screening
equipment, transmission equipment and equipment to remove impurities with a
reasonable production assembly process.
Construction waste in many of the waste by sorting, removed or crushed, most
of them can re-use as a renewable resource. Such as scrap steel, scrap wire,
scrap wire and other metal by sorting, concentration, re-melted, it can be
processed into all kinds of steel; waste bamboo, wood can be used to make
artificial wood.
If enterprises can reuse and recycle construction waste well, the crushing
equipment productivity must be pushed forward. Of course, in addition to this
aspect, influence of crushing equipment productivity there are many factors,
including internal and external factors, internal is broken, the functions and
characteristics of mechanical itself is material properties outside influence.
Specific as follows:
1) material of hardness. The more hard material broken up, and the more
difficult for equipment wear and tear the more serious. Broken slow, of course,
crushing small ability.
2) materials, namely material containing the humidity of moisture is bigger,
within easy adhesion material in crusher, also easy to next material
transporting process jams, causing broken ability decrease.
3) crushing the fineness of materials, high fineness requirement, which
requires broken out of the fine, the material crushing ability and smaller.
4) material composition, the broken in the former materials containing powder
more many more influence, because these fine powder crushing to affect delivery.
Adhesion For fine powder content more should advance once sieve.
5) material viscosity. Namely material viscosity, the bigger the more easily
adhesion.
6) crushing equipment broken pieces (hammer) wear resistance, the better
broken, the greater the if not wear-resisting ability will affect the crushing
ability .
Sand makers have signing into metropolis and outskirts
The advanced technology is the main factor of development, the development in
China of the urban and rural is a kind of solidarity, they are promoted each
other and influenced each other. While the R & D of new sand making machine will make
the township economic in our country develops rapidly. New sand making machine
is one of the ideal equipment producing mechanism sand, cushion material,
asphalt concrete and cement concrete aggregate. Which is widely used in highway,
construction and other fields and called new sand making machine for impact crusher. New sand making
machine is grinding and crushing materials by the material mutual collision and
friction between materials, therefore it is suitable for the coarse and hard
crushing of hard, medium hard and abrasive materials.
Sand making machine is the equipment which makes sand artificially. It can be
impact crusher or cone
crusher according to the materiel condition and production requirement.
In the working process of the new sand making machine, a swirling crushing
chamber is particularly important; the structure shape of the swirling crushing
chamber structure shape is a annular space composed by the upper and below two
cylinder. The crushing of the materials proceeds in swirling crushing chamber
and the crushing effect is limited to the materials, which can play a role of to
wear resistant as a lining; the observation hole is used for observing the wear
pattern of the wear-resistant block in the impeller emission outlet flow passage
and the linear at the top of swirling crushing chamber, the observation must be
strictly sealed when the machine works; the distributor is fixed to the upper
cylindrical of the swirling crushing chamber; when the impeller rotates at high
speed, it will generate air flow which will through the distributor in swirling
crushing chamber and the impeller forms internal self circulation system; at
last the fine material will discharge out from the opening.
The sand making machine is especial suitable for making building sand and
paving sand. Because of its low wearable feature, sand making machine is also
used in high abrasiveness and secondary crushing industry. Besides, because
there is no pollution for machine, sand making machine is well suitable for
producting glass quartz sand and other high purity material industry. Its
production capacity scopes is 10-500t/h., so sand making machine almost can
satisfies all production requirement.
With the continuously development of Chinese economy, the machinery industry
has continued to expand and the machinery is widely applied to large-scale
construction, believe that after many years' experience in the mineral
processing equipment production areas, we will provide more perfect and
excellent performance sand or gravel production line for the market. I believe
that in the near future China's development will be more quickly, rural
development will make a spurt of progress.
Make jaw crusher superior with the advanced computer simulations
A computer simulation, a computer model, or a computational model is a
computer program, or network of computers, that attempts to simulate an abstract
model of a particular system. Computer simulations have become a useful part of
mathematical modeling of many natural systems in physics (computational
physics), astrophysics, chemistry and biology, human systems in economics,
psychology, social science, and engineering.
It is from the last century that people from foreign country had optimized
the structure and cavity of the jaw crusher by the computer
simulating technology, they had developed the new jaw crusher with
characteristics of no plug point, low height, light weight, good product
particle, high yield, high performance and low power consumption, which thereby
greatly improved the performance of the jaw crusher, shortened the developing
cycle of product and improved the competitiveness of the product in the market.
However, the simulating optimization design of the jaw crusher in China was
mainly limited to the specific models of jaw crusher to prepare the
corresponding procedure to optimize the design. And these procedures are mostly
with little reusability, which can only solve the specific issues of particular
jaw crusher. However, the optimized content of a crusher changes frequently with
different requirements of different customers, so the simulation optimization
design work needs large repeated and cumbersome programming work, which is
time-consuming and laborious as well as extends the developing cycle of the
product.
Jaw crusher is widely used in mining, metallurgy, building materials,
highway, railway, water and chemical industries. Among them some large and
medium-sized the jaw
crushers are the main products. Especially in designing and producing large
jaw crusher, we has been a leading level at home and abroad. Try to use the
advanced design tools of kinematics and dynamics simulation to have a rapid
development of the new jaw crusher and to have a simulating optimization design
of the mechanism design parameters, which greatly reduce the workload of the
simulation design, shorten the product development cycle and improve the
reusability of the simulating model. To optimize the jaw crusher by the use of
simulating technology, the main task is to optimize the feeding, discharging
horizontal and vertical stroke and stroke characteristic coefficient of a jaw
crusher.
Computer simulations are used in many fields, including science, technology,
entertainment, health care, and business planning and scheduling. With this high
technology, we believe that our mining equipments will get better
performance.
How to interchange the vulnerable part of large jaw crusher
The bearing of general large jaw
crusher mainly uses the open sliding bearing. The bearing liner is mostly
made of Babbitt alloy, the scraping technical of this kind of bearing has a
higher requirements. If the scraping is not good or gap adjusted improperly,
there can cause burning watt accident.
In process of replacing the bearing of large jaw crusher, we should pay
attention to the following points:
A. What should we do when remove the old watt of jaw crusher.
(1) Measure the thickness of the old bush joint surface gasket.
(2) Measure the levelness of the spindle.
(3) Examine whether the spindle is smooth or not, and whether it with the
defects of rust, bumps and so on or not. If the situation is exist, you should
to eliminate it.
(4) Measure the of the bottom clearance, backlash and end clearance of the
bearing bush.
B. Testing of the contact of the watt-back with the bearing of the jaw
crusher.
In order to prevent happening of the reverse sliding and rotating between the
bearing bush and the bearing pedestal when the equipment operation, it generally
adopts the pin, sleeve positioning mode.
C. The techniques requiring of the scraping the bearing bush.
Spindle scraping should meet the required standards of technical.
D. Scraping and grinding the spindle bush.
The scraping is generally divided into rough scraping, fine scraping and
refined scraping three processes.
E. The measurement and the adjusting method of the bearing clearance.
Reasonable adjust bearing clearance is an important issue, it must meet
specified standards
The general adjusting methods include: top clearance adjusting and measuring
methods, side gap adjusting and measuring methods, the axial clearance measuring
method.
F. The assembly and test.
When assemble the jaw crusher, clean the bearing bush, shaft, oil collector
and lubricating oil pipeline at first. Then assemble the main bearing,
connecting rod and other components. When testing, actuate the pump, and ensure
the amount of fuel supply slightly bigger than that of normal operation. As in
the process of testing does not appear the phenomenon that the temperature is
elevated and the current significantly increased, that proves the success of the
overhaul, then the equipment can be used normally.
In the course of operating jaw
crusher, sometimes the jaw crusher parking condition can be met suddenly. At
this time, if the operator can not find the reason of jaw crusher parking and
repair it immediately, the greater damage will be caused and all of stone
product must be forced stop operation, so the abnormal jaw crusher parking will
bring great loss for enterprise. Well, why the jaw crusher parking and how to
deal with this situation are very important.
(1). In the process of jaw crusher operation, some workers will keep adding
to the ore material to feed the inlet. As a result, the feeding material will be
more than the carrying capacity of the machine, it will cause a blockage of the
inlet. The jaw crusher parking will happen in this situation, the operators must
clean up the crushing cavity before restarting, and evenly feed the material to
avoid jaw crusher parking.
(2). Jaw Crusher is transmitted power by the drive belt, so if improper belt
tension will cause jaw crusher parking. So the belt should be checked before you
start the machine each time to see if the under belt is appropriate.
(3). Timely check up all the bolts of jaw crusher machine, the loosen bolts
also can cause jaw crusher parking in the course of operation.
Here, we also introduct some preparation work before using jaw crusher.
(1) double-check whether good lubrication of bearings, thrust plate
connections have enough grease.
(2) carefully check all fasteners are tightened.
(3) Carefully check the belt is good. If there is breakage, should be
replaced when the belt or pulley on the oil, the oil rag and wipe
applications.
(4) Check the protection device is good, that there is insecurity, should be
immediately removed.
(5) Check whether the ore crushing cavity or debris, or debris if the ore,
then must be clean to ensure crusher cavity start.
(6) Check whether the return from the top bolts, gaskets group is pressed,
T-bolts are tightened.
Important links of vibrating screen - Erection and Test
The vibrating
screen installation and debugging is important for the vibrating screener
users. If can influence the working life of vibratory screen and the quality of
final products. So the installation and debugging played an important role in
course of vibrating screen operation. So today we will talk about the vibrating
screen installation and debugging in order to make the user know more about the
vibrating screener working.
1) Pre-installation preparation
The new equipment, vibrating screen prior to installation, should be
carefully scrutinized. As the manufacture of finished goods inventory piling up
a longer time, such as rusted bearings, seals, aging or damaged during handling
and so on, faced with these problems need to be replaced new parts. Also, as
exciter, and the factory for rust-proof, injection of anti-rust oil, formally
put into operation before the replacement into lubricating oil.
Instructions should be read carefully before installation, make full
preparations.
2) The installation
(1) installation of supporting or hanging device. Installation, to foundation
leveling, and then supporting or hanging device in accordance with parts
drawings and installation diagram sieves, in order to install the components.
Spring-loaded before the end-tag should be the actual stiffness values
matching.
(2) sieve box connected to the supporting or hanging device. Bottles and
later, should be required to adjust the angle. For the hanging of the sieve, it
should also adjust the screen angle and screen box spindle box level. The
general level of first-degree horizontal adjustment to eliminate the screen box
deflection. Levels after correction, and then adjust the vertical inclination of
sieve box. Vibration isolation spring force should be uniform, which could force
the situation by measuring the amount of spring compression to judge. General,
two sets of feed-side of the compression spring to be the same two sets of
springs discharging side should also be the case. Nesting side and feed side may
be differences in the amount of spring compression.
(3) installation of electric motors and the triangle tape. Installation,
leveling should be based on the motor, motor level of need for correction, two
tape round the corresponding grooves of the center line should coincide,
triangular tension dictate the appropriate tape.
(4) required to install and fixed-screen surface.
(5) Check the connection sieve components (such as the sieve plate, exciter,
etc.) a fixed situation, screen should be uniform tension, in order to prevent
the generation of local vibration. Check the transmission part of the
lubrication conditions, the motor and control box wiring is correct, and the
rotation transmission part of the hand to see whether it is normal
operation.
(6) Check the entry sieve materials, discharge chute and the funnel at work
the next screen whether a crash.
3) Commissioning
Screening machine installed, commissioning should be empty, the initial check
installation quality, and make the necessary adjustments.
(1) shall not be less than the sieve empty commissioning time 8h. In this
time, the observation of sieve quickly whether to initiate a smooth, vibration
and stability of operation, no special noise amplitude by the amplitude to
observe its compliance with licensing requirements.
(2) The sieve operation, the vibrating screen box should not result in yaw.
In case of yaw, which may be due both sides of the spring height difference is
too large, hanging rope pull uneven rotation axis is not horizontal or
triangular tape too tight, should be adjusted accordingly.
(3) driving 4h, the bearing temperature is rising, and then remained stable.
The maximum temperature does not exceed 75, temperature should not exceed
40.
(4) If abnormal noise or driving after a sharp increase in bearing
temperature should be immediately shut down, check whether the rotation axis is
a flexible and well lubricated and so on, until after the start
troubleshooting.
(5) 2-4h after driving down to check whether there are loose connection
parts, if there are loose, tighten until after the drive.
(6) 8h after the test if no failure, only the installation of project
acceptance.
Introduction and functions of ball mill sound insulation
The ball mill
noise control is to control the noise output of the ball mill in the process of
crushing materials by the engineering measures and is also to control the spread
and receive of the noise,which is in order to reach the required acoustical
environment.
Strong vibration and noise will be produced when the ball mill crushes
materials and the noise can be up to about 100 to 115 dB (A),which does great
harm to the operation workers and the surrounding environment.
If you want to control this noise of ball mill, the selection and application
of ball mill sound insulation is important.
The ball mill sound insulation enclosure though no typical heat source, but
cans in the collision of Jane long-term friction also can produce certain
quantity of heat, also need to ventilation cooling. So the top cover open a
vents and matches the muffler. The lower end plate and cover between shaft have
crack, lie between the subglottic also often open, don't have to put wind path.
This kind of equipment is to heat, the natural ventilation cooling way is
enough. The cover of the structure of ball mill for assembly type, the first
ball mill around erection channel steel skeleton, and then it into pieces of the
cover wall plate assembly in successive skeletons. The upper portion of the
cover plate for tile form, all assembly method for bolt coupling fixed, so in
the equipment can be easily removed when the overhaul the sound insulation
cover.
For convenience of homework personnel, in the sound insulation cover body is
equipped with 8 group published two groups and the sound insulation window. The
group of five for personnel to enter the laryngeal mask for ball mill in related
to the operation with, the upper two equipment maintenance special door and a
note oil lubrication with little door. Except through the sound insulation
window lighting outside, enclosure also equipped with lighting facilities. Since
it is the local sound insulation cover, there is part of the equipment in the
hood, there is a cover body and the original equipment, the combination of
between. Cover board and equipment should be sealed tight between fixed
position. The problem is turning parts of the body and cover with more
difficult, the rotation axis to cross the ball mill sound insulation cover the
board, shall keep a circle gap here. Aperture neither too big. To avoid missing
voice sound insulation effect influence; But neither is too small, so as not to
cover plate and contact friction between the axis.
Sound insulation cover wall the composition of the board from inner to outer
is as follows: 3 RRN thick plate, 6 nm thick drain clear stone cotton lint
damping layer, 10 (~ en thick rock wool sound-absorbing board, spun glass cloth
and 1 mm thick, perforation rate 30% of the principal part of the perforation
panel. Cover plate thickness of the total for 11 firm. In the ends of the cover
because of the self-contained tank tube end of the gap between less than 100
ram, cover board and not allowed and rotation tank have a contact, and therefore
the place between the cover thickness for five (krma. Close to the shaft of the
site because operation requirements often remove cover board, so this part of
the cover plate is 4 ding m thick panels, with handles, may at any time off.
Provide brand products within: the ball mill, the rotary kiln, mineral
processing equipment, the grate ball mill and super fine ball mill.
Noise control of ball mill is the most direct, the most effective, the most
economic measure to reduce the sound source sound:' from the sound source
control noise'. So reducing noise source noise is the development trend of the
research on noise control of ball mill.
We can supply professional and complete service of Rotary kiln
The rotary kiln is a
rotary calcining kiln (commonly known as rotary kiln), belonging to the class of
building materials equipment. I produced the rotary kiln system is equipped with
technological innovation in the system using the most advanced hydraulic block
device using a high measurement accuracy of the metering piston pump,
high-precision speed control valve, contact graphite block sealing devices and
other domestic advanced technology.
Henan Hongxing made of excellent quality within the rotary kiln, divided into
several kinds of preheating decomposekiln, please welcome the experts to the
decomposition ofrotary kiln and explain, the characteristics of the evaluation
of decomposing furnace points:
(1) the gas flow, gas into in two different ways: the kiln gas into the way,
air into the way.
(2) material feeding the position of the point: jet fuel, feeding
entrance.
(3) rotary kiln temperature decomposition.
(4) rotary kiln stove burning conditions of fuel.
(5) of the rotary kiln powder and the residence time of gas.
The cylinder of kiln is made by high quality carbon steel plate , cylinder
and rotary department is supported by supporting device through tire. At the
middle part of the cylinder Fixed a large gear , the rotation of cylinder is
through speed regulating motor--reducer --pinion -- large gear. Materials is
feeding through the preheater chute to the rotary kiln, because of cylinder tilt
and slow rotation, material along the circumference side scrolling, meanwhile
moved to kiln head along the axial, Materials has been preheated, decomposed,
sintering, then become to calcined dolomite ,and discharging into the cooler
from the kiln head. The gas or coal powder as fuel is burning through the
burner, the heat will be transfered to material by the flame radiation, the heat
convection, kiln brick conduction , etc, then material calcined into finished
products.
Henan Hongxing Mining Machinery Co., Ltd. manufactures various equipments for
whole set of stone production
line, and provide complete technical support for customers. The whole
production line consists of stone crushing line, powder making line, sand making
line and ore beneficiation
line. We design different production lines ranging 50 t/h to 500 t/h by
combining different models of equipments also matching cone crusher, deduster,
etc.It is widely used for crushing hard limestone, granite, basalt, gravel,
metallurgic slag, etc or artificial sand making for hydroelectric power,
building material, high way, city construction, etc. Different models of
equipments are combined to meet different customers' demands according to
different craft requirements.
The coal vibrating screen
manufactured by Henan Hongxing Mining Machinery has accessed to countrywide
patents, and also the coal screen as critical coal preparing gear act being an
critical function within the processing circulation of coal screening plant. The
perfect coal screening equipment is extensively utilised in coal market
large-scale, mechanization, continuous grading operation.
Our coal vibrating screen has several benefits: mild excess weight, low
noise, small energy consumption, higher efficiency, lengthy provider life, basic
construction, handy maintenance attribute, utilised the high wear-resisting and
high hole and so on.
The coal vibrating screen is the main screening tool for coal dressing. The
normal screening work is realized by vibration, this is determined by the
characteristics of silo wall vibrators. But vibration is the root cause of
noise, and the noise with high sound level and sound source has variety and
complexity. How to reduce the coal vibrating screen noise is important in the
coal dressing process. There are some measures in the following for reducing the
coal vibrating screen noise.
1. Fasten all the parts of coal vibrating screen, especially the screen plate
which need to be replaced regularly, to avoid the necessary vibration caused by
individual components of coal vibration screen.
2. The punching plate should be replaced by polyurethane sieve or rubber
sieve which has the features of modulus of elasticity is small and low impact
noise. It can be equipped with anti-blocking device.
3. Add rubber sheet in the sieve box side,feeding and discharge port, which
can effectively suppress high-frequency vibrations and reduce radiated
noise.
4. Replaced steel spring with a rubber spring, to reduce the impact of coal
vibrating screen.
5. Add the soft acoustic shield out of the excister. Between the inner and
outer coat of the bearing to be damped processing, rolling of anti-blocking
device bearings can be made into a hollow roller or adding damping material in
the hollow rolling inside, this can reduce the bearing vibration and reduce
bearing noise.
The main purpose of beneficiation equipments is long-term use, it is
unnecessary for people to buy the most expensive mineral processing equipments,
but be sure to choose the right. People should according to the beneficiation
test process, combine with the process capacity and the field conditions to
choose the processing plant design and choose the right mineral processing
equipment. In the purchase of mining equipment, in the case of the price
difference is not large, be sure to choose the beneficiation equipment with good
quality, to know the production machine to stop one more day, it may bring loss
of tens of thousands or even millions.
In different place, because the ore grade, mineral structure, mineral form,
mineral occurrence, the size and other properties are different, so the ore beneficiation process and
technical conditions are different, this determined that the applied mineral
processing technology is differ from others. People must test their own ore
quality and then choose the proper beneficiation equipments. And then determine
the use value of mineral. People who want to invest in the mine, no matter how
high-grade of the mine, the first thing is find out the geological reserves and
better with geological detailed investigation report. To know the ore components
is the first step to choose what kind of beneficiation equipments is suitable.
The beneficiation equipments incluedes ball mill, shaking table and so on.
Henan Hongxing has a share holding company engages in providing services for
mining and construction company as well as providing professional advice for
building a factory.
All of them have implementation experiences in mining and construction
project management. During the recent years, we have already undertaken assembly
lines of different products for tens of big-scale multinational company and
small-and-mid sized companies in China. And our staff receives business
management courses in University at a regular time to obtain advanced management
idea.