Stone crushers are
commonly used on construction sites and in stone quarries to crush large stones
into smaller pieces. Crushed rock has a variety of purposes but is often used to
make level surfaces, provide drainage under roads and buildings or to create
gravel roads. There are three types of crushers; sometimes multiple crushers are
used to achieve the desired size. Jaw crushers crush rock by closing
two walls against the large stones several times. Roller crushers are often used
as secondary crushers; rocks are fed between two rollers that crush the rock. Cone crushers squeeze
rock through spinning grinders. To ensure longer life of impact crusher, the
user should have a good repair and maintenance for it. And if impact crusher is
maintained properly, its service life will be prolonged 30%~50%. And how to
repair and maintain impact crusher?
1) Before being put into operation, impact crusher needs to inspected
carefully, for example, whether fasteners is loose or not, whether
wear-resistant parts should be replaced or not, whether lubrication and cooling
system is ok, etc.
2) Impact crusher should be started in the sequence as follows: dust removal
equipmentconveying equipmentcrusher and feeder. These machines should run
without load firstly, after making sure there is no abnormal condition, these
machines can run with load.
3) In the process of running, you should pay more attention to inspecting
lubricating system, and adding or replacing the lubricating oil regularly. The
temperature of rotor-bearing should be below 60 °, the maximum temperature
cannot exceed 70 °.
4) When stopping machines running, it should be according to the sequence of
production flow chart, which is in contrary to the starting sequence: Feeder has
to be stopped firstly, when materials in crusher is discharged completely, then
main motor and final product conveying equipment system can be stopped.
5) When the final product size is too big, users should check the wear
condition of hammer and impact plate, and the clearance between them.
How to make good inspection when crushers are running
Crusher equipment at work is running, the operator should seriously carry out
inspection work. Avoid the following points:
1). Prohibit individuals not wearing protective equipment: This is because
the working process in the crusher will produce noise and pollution, long-term
if I cause any harm. While wearing protective equipment can reduce our risk.
2) prohibits the instructions do not look at: equipment purchase to
familiarize yourself with equipment, to avoid unnecessary accidents.
3) Check whether there is something inside the machine: crusher run before
the first check whether there is a good ore crushing cavity or other things.
Because the crusher does not allow load to start, start the load will cause
power trip or damaged parts.
4). Prohibit the use of unqualified power.
5). When prohibition does not turn off power supply: the process of using the
device if a power outage, remember to be turned off, because suddenly, then
calls may be some harm. In addition, after the work is also necessary to develop
the habit of turning off the power.
6). Machines to do the maintenance work: Crusher is a kind of large-scale
equipment, long-term use will cause some wear and tear, so do the regular
maintenance of the machine.
Comply with the above point, to ensure the normal operation of the machine is
also able to protect its own security, to make equipment run more
efficiently.
Compared with Jaw crusher Compound crusher is also important for railway construction
And the role of the crusher compared to the single, composite crusher has
more powerful features. For those who work more complicated, many kinds of
materials for large-scale concentrator stones factory, it must be equipped with
a variety of different materials crusher to meet the crushing demand. Composite
crusher is developed on this basis made to fit a variety of materials, while
the advanced machines, complex task is made easier.
Composite crusher in widespread use in high-speed railway construction. Face
of Chinas high-speed railway construction peak arrival composite crusher demand
is particularly strong. However, high-speed railway construction, aggregate and
concrete sand and gravel aggregate demand is relatively high, and to meet the
needs of the industry composite crusher with capacity of this large-scale
enterprises at least a decade or more. Henan Hongxing machine of composite
crusher units have been widely used in various provinces in the construction of
highways and high-speed railway applications, is essential national
infrastructure equipment.
Relative to the ordinary crusher, the crusher complex there are several
advantages: reduction ratio, the maximum time you can not even hammer, the
impact of liner wear; no screening of the set, broken high water content, clay a
large quantity of materials is not easy to plug; unique rotor structure,
crushing the material, the rotor body almost no wear and tear; bearing
horizontal layout, long life, high temperature materials can be broken.
These features are combined with several characteristics of a single
integration of the breakers made of, is the excellent combination of
technology, is technology.
Jaw crusher is a famous
mining machinery machine widely used mining, road, railway, chemical industry,
etc. It was mainly make up by six parts. The first part is rack and it is a
walls rigid frame with the top and lower surface is open. Used for supporting
partiality axis and to bear the reaction of crushing materials. Generally
inblock cast by cast steel. Small machine can also used high quality iron
instead of cast steel. But the rack of large machine need cast subsection, the
process is more complex.
The second part is jaw plate and side guard plate, fixed jaws and dynamic jaw
were all made up by jaw bed and jaw plate. Jaw plate is working part, fixed in
the jaw bed by bolts and wedge iron .The jaw bed of fixed jaw is the front wall
of rack, the jaw bed of dynamic jaw was hanging in the axis. So the all need
enough intensity and stiffness to sustain the counterforce of crushing .
The thired part of jaw crusher is adjusting device , adjusting device divided
into wedge block type, plate type and the hydraulic, etc. Generally uses the
wedge block type.
The fourth part of jaw crusher is flywheel, the flywheel of jaw crusher is
used for storage trip energy of dynamic jaw, then used for industrial, make
mechanical work tend to equality.
The fifth part is transmission parts, eccentric shaft is the principal axis
of jaw crusher, it is can under great bend torsion, usually manufacturing by
high carbon steel.
The last main part of jaw crusher is lubrication device, eccentric shaft
bearing usually adopts concentrated circulation lubrication.
When jaw crusher crushing cavity things (such as crushing in an iron ball,
iron, etc.), for the protection of the equipment is mainly parts are not damaged
and use as crusher insurance after thrust board components. With cast iron plate
after general thrust moulds overall, in which a trough of some holes open or to
lower the cross-section intensity; Also can cast two, then use screws (or
rivets) of connecting thrust board, combined. When not broken objects into
crushing cavity, equipment overloaded and huge breakage force to thrust plate
lead to thrust board broken or combination thrust board screw, machine cut to
stop work, have insurance effect.
These knowledge may in equipment instructions say not so detailed, so the
user is in the purchase equipment, installation debugging when must learn more
with crusher experts, mastering jaw crusher insurance and discharging
adjustment, stable production can be better.
Big Time for Sand Making Production Machinery Industry
Sand is widely used in highway construction, concrete making, etc. As the
field of industry application gradually expanded, the gradual application of
natural sand work more and failed to keep pace with the various sectors of
modern world development needs. For the most part, machine-made sand is produced
to meet the great needs. Here you can learn more about definition of
machine-made sand and its wide applications.
Sand is also called manufactured sand, which was produced by crush the cobble
stone or other stone into sand by sand making machine. As
the basic materials of concrete, cement mortar of architectural sand, Successful
application of artificial sand is an indisputable fact that a large number of
engineering practices (including the Three Gorges Project) has demonstrated the
possibility and necessity of using sand.
Machine-made sand production line is an equipment which specializes in
producing building sand and stones. The granularity of sand is even, great in
compressive strength, which is more fit the requirement of high standard
building stand than nature sand, and sand produced by hammer crusher; it links with
feeding machine, jaw
crusher, PCL straight impact
crusher, heavy vibrating screen, high
efficient sand washing
machine, as well as belt
conveyor to form a production line. The production adopts high speed
rotation to throw out the sand material by linear velocity of 76m/s, clash on
wearing plate, forming the crushing principle of stone crush stone, and stone
crush iron, which ensures the whole technique flow discharges material smoothly,
reliable running with high efficiency and energy saving, that saves energy by
50% than traditional equipment.
There is scarcity of natural sand due to heavy demand in growing construction
activities which forces to find the suitable substitute. The cheapest and the
easiest way of getting substitute for natural sand is by crushing natural stone
to get artificial sand of desired size and grade which would be free from all
impurities.
Domestic market from the point of view, the crusher in this industry there
are numerous small and medium enterprises, these enterprises have done their
best in a competitive process from the brand, quality, price and various factors
to consider, to win more users. 'Quality is the life', this sentence description
of the important role of quality in the enterprise survival and development. The
12th Five-Year Plan for China's mining machine industry has brought great
opportunities, the construction of a number of high-speed rail to the crusher to
usher in a new room for growth. Some of the problems some time ago, high-speed
rail construction slowdown in the pace of railway construction, but the degree
of advance. To do so is to better ensure the project quality, safety
considerations, production and property in the majority of the people
responsible. A few years ago, faster high-speed rail construction. The
high-speed rail on the countrys economic development is a good thing, but the
railway construction investment project must be given careful consideration to
better adapt to economic and social development. More scientific considerations
on the speed and timing of high-speed rail construction.
How to ensure minimal equipment failure rate for cone crusher
Equipment failure rate is minimal and the maintenance of the equipment in
later period is extremely important. Mine must be allocated to the plate in the
middle , forbidding the mine goes into the crushing cavity directly. Because it
is easy to make crusher overload and the liner wear unevenly .
The condition of giving mine:
a. Mine evenly was distributed in the crushing cavity through the
distribution plate.
b. Feeding ore can't higher than the level of rolling acetabular wall.
The crusher to the maximum size of giving mine couldn't be allowed equal to
the mine mouth size ( the maximum size of giving mine = 85% to the mine mouth
size) ,or they will lead to :
a. Crushers yield reduced.
b. Damage to certain parts of the crusher.
2. Crushers are not allowed to start overloading , because the overload will
start the accident.
When the crusher will finish the work,at first we must stop to the mining
machine . When crushing the mine goes into the crushing cavity after discharge
,it can make crusher stop.Crusher should be always checking the pressure and
hydraulic locking system work station , once we identify problems and handling
in time .
3. Crushers' output
Crushers' output, and feeding methods , feeding degradation, platoon ore
blocks degrees size,mechanical properties, temperature and so on . Varies
greatly,the manufacturer of a given output is sketchy the quantity in the
specified conditions.
4. The replacement of rolling acetabular wall
Rolling acetabular wall with U shape screws embedded in the adjustment of the
ring, both between infusing zinc alloy and making closely. New installation or
the replacement of rolling acetabular wall, in the work six to eight hours we
should check for tightening situation ,and once again tighten the u-shaped
screw.
5. Gear mesh
The circular plate is worn by friction , affecting variations in the
clearance of the gear . In order to ensure the proper meshing gears must be
supplemented additional gasket in the bottom cover , the thickness of the gasket
should be equal to the size of wear of the circular plate.
6. Bowl-shape bearings and sealing device
When we install the bowl-shape bearings ,we should notice that we don't use
wire rope to avoid break block oil ring( use hardwood and other materials to
support in the wire rope between ).
7.When we assemble the cone
crusher , supporting spherical surface should be scraping to ensure crushing
cone and the bowl-shape spherical surface which should be keep 0.35-0.5mm
annular gap in excircle contact with the inner ring.
8. Cylindrical bushing and the frame body collaborates for the third
transition . In order to prevent rotation of bushing , injecting zinc alloy into
the tank upper bushing again . When new bushing should be replaced,we should
configure a frame body that the actual size of the preparation , as a long
period of work ,loading and unloading,the crusher will change the relationship
with cooperation. If the gap is too large,it will lead to rupture bushing.
9. Spring
The role of the spring : When hard detritus goes into the crusher ,the spring
can protect material from damaging the cone crusher , so the spring pressure and
crusher crushing force can adapt each other. In the normal working hours the
spring dosen't move , only iron blocks fall into in the crushing cavity which
makes the crusher overload,happening spring is compressed phenomenon.
10. To the cone crusher' part of exposed rotating , we should add
shields,which are owned by the user.
The Hospital for remedying the blockages of mobile crusher
The Hospital for remedying the blocked crushers
Mobile crushers
are used in a wide range of industries, including quarrying, ore processing and
recycling of demolition waste. This guidance is for all those with
responsibilities for the operation of mobile crushers,
including contract managers, supervisory staff and operators of these machines.
It covers the safe operation of the mobile crushing operation and includes
guidance on clearing blocked crushers.
This guidance cannot cover every risk and is not comprehensive. It does not
attempt to detail individual machinery safety concerns, but will only highlight
those key matters of concern.
Action when a crusher becomes blocked
Have a nominated person to supervise the activity and call for assistance as
necessary
Stop the feed at the earliest opportunity
Remove excess material by mechanical means where possible before the cause
of the blockage can be dealt within
In some cases, however, an amount of removal by hand will be involved and
when this occurs the crusher and associated plant must be stopped and isolated
Manual removal should only be carried out by suitably trained and competent
persons
Hazards encountered may be:
Poor or difficult access
Accidental start up of feeder, crusher or adjacent plant
Being struck by material from the feeder, chute or projected material
The movement of any material present inside the crusher
Slipping and falling
Manual handling of rocks and equipment
Unexpected movement of crusher components
Damaged electrical cable
Noise
Stored energy from electrical, hydraulic, compressed air, mechanical sources
and gravity
Unsafe placement of material removed from the crusher.
Clearing blockages
Bridged crushers
The preferred method of clearing a bridged crusher is by the use of a
hydraulic arm (typically a360 excavator fitted with a quick hitch bucket
attachment and either a static pick or a hydraulic hammer available).
Depending on the result of your risk assessment, clearing out a bridging
blockage with a hydraulic arm (with pick attachment) may be carried out with or
without the crusher still operating.
Use of cranes (including manually operated lifting tackle), Lifting
and Slinging
When hydraulic arms are not available and cranes slung with hooks have proved
ineffectual, other methods are necessary. When it becomes necessary for a person
to enter the crusher to position hooks or slings, the crusher and feeder must be
stopped, isolated and locked off (in accordance with manufacturers/suppliers
instructions) and safety harness worn.
Other available options
Where other options are to be considered they should be subject to a detailed
and thorough risk assessment. The crusher should be shut off and isolated before
considering the use of bars and hand hammers. Careful consideration should be
given to the risk of large pieces of feed material moving and causing trap or
crush injuries. Wedges should not be used due to the risk of them becoming a
projectile (This has caused fatalities in the past). Other options, which
require more specialist expertise and competence, include: gas or chemical
expansion, hydraulic ramp plates, permanently mounted hydraulic breaker (may
include the use of closed circuit television CCTV to assist the operator), use
of explosives.
Mobile crushers are versatile pieces of equipment with many uses. A properly
planned operation will be efficient, safe and productive. A poorly planned
operation will be unproductive, dangerous and inefficient.
Good working circumstance also affects the production efficiency
When you are thinking of moving around your desk or choosing a new place to
work, it may be a good idea to keep some of the following things in mind. Do a
quick check around you and with a couple adjustments you should find it easier
to work and you will be able to work longer and more efficiently.
Of course, in mining industry, to create a good working circumstance is not
only important for working safety, and also helpful to raise the production
efficiency. Magnetic separator
is used for removing iron powder from the recycling powder particle and magnetic
separator are widely used in wood, mining, ceramics, chemical, food and other
industries. Magnetic separator is suitable for the separation of materials with
a size below 3mm such as magnetite, pyrrhotite, roasted ore, ilmenite and so on.
It is also widely used for the iron removal in coal, non metallic minerals,
building materials and other materials, which is the most widely used and with
high universality machine in the industry. Now, let's give a conclusion on how
to build a more perfect working environment for magnetic separator.
The working environment of magnetic separator has always persecuted many
manufacturers. As we all know there will produce a large number of powdery
objects in the working of the magnetic separator, these objects floats in the
air because of the vibration of the magnetic separator. The floating powder
cause great harm on the surrounding environment and also have destruction on the
surrounding ecological environment as well as cause physical harm to workers in
the interior, which not only affect the living environment of people but also
reduce the production efficiency. In order to solve these problems, Henan Hongji
machinery specially gives some solutions and the details are as follows, hoping
which can help you:
At first, let's analysis how is the working environment of the magnetic
separator is destroyed:
1. The separator will produce great noise pollution in the process of its
operation;
2. In the separation process of magnetic separator, the crushing ore material
is sprayed in the air forming a powdery particles which do harm to the physical
health of workers;
3. And in the collection of fine ore and tailings, the operation will cause
the ore material flying as well as pollute the air and also result in great
waste of resources.
The solutions: in the design process of magnetic separator, design the
discharge device of magnetic separator to closed type so as not to cause
material flying in the air, and at the same time improving the engine and using
the new magnetic separator engine equipment can effectively reduce noise
pollution.
Henan dominates the field of China crusher markets
In recent years, with the rapid development of the economic in China, the
energy demand mushroom, the rapid development of large scale infrastructure,
highway, railway, and real estate projects led the processing and production of
sand, gravel and other building materials, which makes the need of mining
equipment especially crushers soar. Henan is one of the biggest mining machinery
manufacturing in China as well as one of the biggest is China's largest
production base of the crusher, which is the mainstay in the crushing equipment
production and has gathered numerous crusher manufacturers in mechanical
field.
The crushing machinery industry in Henan was arisen early in 1980s and
reached a prosperity period at the beginning of 1990s. At that time, the access
threshold of producing the mining machinery is not high, so crushers
manufacturers mushroomed as bamboo shoots after a spring rain. The prosperity of
crushing machinery industry didn't promote the benign development of this
industry, but led to more and more problems. Market gradually saturated and the
disordered competition of the crushing machinery industry brought a heavy blow
to the development of the whole industry.
Entering new century, the crushing machinery industry in Henan entered the
high-speed development period once again with the rapid economic developing, the
industry once again entered the high-speed development period. However, the
flourishing of the market also led the emerging of many nonprofessional
manufacturing enterprise, the production workshop of these enterprises are with
neither professional production equipment nor professional design team and
professional technical staff, so the product quality is not guaranteed.
At present although there are many business enterprises in crushing machinery
industry, among which manufacturers with real professional production
qualification can be counted on one's fingers. These large manufacturing
enterprises are all survival from the most intense mining machinery industry
competition in the last century, and now they all have the scale of production
capacity, diversification of products and keep the technology developing
synchronization with the international. And the most important is that they has
accumulated a large number of stable customer resources and achieved the trust
of customers in the past ten or twenty years' developing.
Let us to find the pathogeny and solutions for magnetic separator
The magnetic separator
motor overheating and sound not normal . Caused by the above reasons,
including:bearing bad lubrication or severe worn , fan leaves fall off or wear ;
Switch line contact undesirable , or disconnected to run single-phase ; voltage
is too low.
In the series of magnetic ferrite magnets and general use of the sr ndfeb
magnets. One ndfeb magnets chemical stability is poorer, in magnetic drum in the
humid air,Cement rotating
dryer easy appear surface oxidation gradually layered spalling phenomena.
good chemical stability, strontium ferrite magnets generally with the epoxy
resin bond into magnetic fixed set in magnetic of, there are also magnetic piece
of easy falls off phenomenon. So whether strontium ferrite magnets are necessary
or magnets for fixed.
Magnetic separator noise is not normal in normal operation , the cylinder was
jammed by obstacles and even the cylinder can not rotate , the bottom bin
vibrate . Caused by these reasons include : magnetic separation was jammed by
the bottom bin of object , or magnet fell off , causing the cylinder rattled
,serious causing cylinder of epidermal was lacerated . At this time we should
shut it down for maintenance and troubleshooting . Reducer overheating.Its main
causes : lack of oil ,or oiliness is bad; gear and worm wear serious,or meshing
is bad; bearing lubrication is bad ,or badly worn .
Magnetic separator of magnetic field intensity becomes weak. The major
reason,including : the temperature is too high ; sun exposure ; acid and alkali
corrosion. You can use gaussian measurement meter.
Magnetic separator is composed of foundation bed ,the magnetic system under,
the rotating cage, the magnetic system above, hollow shaft,concentrate hopper
other rotating equipment . Mounting base should to make hollow bearing seat as a
criterion to measure the elevation and level of degrees. The positioning of the
magnetic system under should make mounting base as the criterion . Turn cage
,next step is the upper and lower magnetic system must be accurate adjustment of
the gap ,which limits of deviation of 0 +1 mm.
The new development direction for the worn-out parts of ball mill
Cast iron in casting process is very common in the process of cast iron
products. For its quality problem is be worthy of attention, so we must learn
about the effects of several factors of cast iron pieces of ball mill.
The first is the process operation.Control and check the quality of the
casting in the manufacturing production.
The second is to possess a reasonable casting process.
The third is the quality of raw materials in the casting. If the quality of
the raw materials dose not match the standard, it will make the iron casting
generate defects, which effects of appearing quality and internal quality or
even make the cast iron scrap.
In recent years, wear-resistant casting industry has developed continuously
with the development of our national economy. And it now has become an
independent industry.
At present, due to the inevitable and objective wear problem in the
development of the industry exists in reality. Therefore, as long as the basic
raw material industry develops, the needs of casting wear-resistant parts will
be also continuous in supply. What's more, as the ceaseless progress of industry
and the requirements of energy saving and environmental protecting, the quantity
and variety of the wear-resistant parts in demand will continue to expand. The
wear-resistant castings industry will be more prosperous and have a stronger
vitality. Therefore, we call the wear-resistant casting industry an' immortal
industry'. Welding power source should be able to guarantee the long time
continuous and stable work. The operation machine can realize automatic welding
gun moving vertical and horizontal direction. The positioner can flip horizontal
rotation and vertical. Dust removal system is capable purify the welding fume
releasing by automatic welding gun.
Rolling bearing machine also like a coin with two different sides
Rolling bearing and sliding bearing are the most commonly used bearing
equipment. Rolling bearing equipment is a very wide range of industrial
application of a bearing product , which consists of the outer ring , inner ring
, rolling elements and cage components ,owning good starting performance and
load carrying capacity , applying to machine tools , automobiles, railways and
other industrial machinery ,civilian instruments. Rolling bearing equipment is
an important modern machinery and equipment supporting basic parts.
Comparing with sliding bearings , rolling bearing radial size is relatively
large , the noise , vibration and other aspects of performance level is
ordinary, but the load carrying capacity and starting performance is excellent,
which is easy maintenance and operation results reliable . The following is the
advantages of rolling bearing .
The rolling bearing equipment's fault phenomenon maily includes : bearing
installed parts temperature is too high,in the running bearings have noise, and
rolling bearings wear.
a. Rolling bearing equipment temperature is too high
In the organization operation, installation of bearing parts are allowed to
have a certain temperature, when the hand touched institutions shell, should not
feel hot to normal, otherwise it indicates that bearing temperature was too high
. Bearing temperature is too high for two reasons :oil quality does not meet the
requirements or deterioration , lubricant viscosity is too high ; body assembly
is too tight ( lack of space ); bearing assembly is too tight ; bearing ring is
rotate on the shaft or shell rotation ; load too large ; rolling bearing
equipment can keep the frame or rolling element crush.
b. Rolling bearing equipment noise
Rolling bearing equipment allows a slight noise in the work operation, if
noise is too large ,unusual noise or crash,which indicates that the bearing is
faulty .
Rolling bearing equipment noise is more complex reasons , one is the bearing
inner and outer rings which coordinate with surface wear . Because of this wear
and tear, damaging to the relationship which is bearings and housings , bearings
and shaft ; leading to the axis deviate from the correct location,and generate
abnormal sound in the high-speed movement . When bearings fatigue , causing
peeling off the metal surface ,which can lead to increase the bearing radial
clearance so that the generation of abnormal sound . In addition, the lack of
bearing lubrication ,the formation of dry friction,crushing and other reasons ,
which will have a bearing abnormal sound . Rolling bearings wear loose ,which
lead to frame wear loose,producing abnormal sound .
c. Rolling bearing equipment wear
Rolling bearing equipment wear is common problems in the proces of using
equipment ,which is mainly caused by the characteristics of the metal shaft :
Although metal has high hardness,the yield is poor (can not recover after
deformation ), poor impact resistance , fatigue resistance is poor, which can
easily lead to adhesive wear , abrasive wear , fatigue wear, fretting wear,etc .
Most of the rolling bearing equipment wear is not easy to detect ,and only
appear : the machine is too high temperature , beating amplitude is too big,
abnormal sound ,etc.,which will cause notice . When they are found above
problems, most of the rolling bearing equipment are worn , resulting in machine
downtime .
Advantages of rolling bearing
a. Rolling bearing structure and working principle of the movement can ensure
that its coefficient of friction is low, having better mechanical efficiency .
In the process of mechanical equipment operation , it can maintain low power
consumption , and have a good starting performance .
b. Rolling bearing equipment owns a good accuracy and rotate speed ,at the
same time it can meet the operation requirements of a variety of mechanical
equipment . In the device operation rolling bearing suffers the low friction
,low wear, so it has a longer service life . In the part of some products about
rolling bearing , which can achieve self-aligning feature and more widely to
industrial needs.
c. Rolling bearing structure is compact , small size , light weight, easy
installation and removal . Rolling bearing various components are achieve the
standardized size , which is not only conducive to the production of rolling
bearings but also conducive to the exchange each other , which make it easier to
repair and maintenance.
d. Rolling bearing is most use the steel as the main material, adding
standardized , serialized component design ,which is more conducive to
large-scale industrial manufacturing, quality assurance and stability .
Pendulum feeder is a kind of feeding machine that is able to deliver blocky
and granular materials from storage silo to receiving device evenly, regularly
and continuously in the production process.Pendulum feeder has the
characteristics of simple structure, reliable operation, easy adjustment and
installation, small size and the closed type of shell to prevent dust
pollution.
Pendulum feeder is suitable for chemical industry, mining, metallurgy,
construction, mineral processing, coal and other industries. It is not suitable
for delivering the dry power or materials of big size, otherwise, it may appear
the fly-ash pollution or the discharging blocking.
Adjust eccentric gear pin on the eccentricity of the eccentric ,which can
change the length of the itinerary of the swing bottom,adjusting the volume of
feeding with a wide range, adjust the height of the discharge port gate ,change
the size of discharge hole, which be able to Feeding precise adjustment.
The pendulum feeder is not suitable for delivering the dry powder or big
grain material, it may result in the dust pollution and the jam of the
discharging holes. The chute feeder can be installed on the ground or onto
discharge port of ore bin. The chute bottom plates do the reciprocating
movement, the movement frequency is 20-60 times/min and the stroke is 20-200mm.
Stroke can be adjusted by the eccentric wheel; the eccentric throw is half of
the stroke. According to experience of some mine sites, the eccentric throw
should no less than 30mm for cohesive ore. The chute width is 2-2.5 times of
maximum feeding granularity. The biggest chute feeder can supply ore with
granularity less than 500mm. the most common specification is 980*1240 chute
feeder, with feeding granularity between 350-0mm, which is the best partner of
400*600 jaw crusher.
All kinds of rules for operating and protecting a cement mill
Cement mill maintenance is
an extremely important regular work , it should be match closely with the
machine operation and maintenance , there should be full-time personnel on duty
checks.
Cement mill maintenance
1. Bearing . Crusher bearings shoulder all the load bearing of machine ,
great relationship between good lubrication and the bearing life, which directly
affects the life of the machine and the operation rate , and thus required to
fill the oil must be clean , seal must be good , the cement mill the main oiling
Office: rotating bearings , roller bearings , all the gear , activities bearing
, sliding plane.
2 . The newly installed wheel band is easy to loosening ,we must always be
checked.
3 . Note that various parts of the cement mill is working properly .
4 . Pay attention to check the wear easily parts of degree of wear , and at
any time pay attention to replacement of worn parts .
5 , Chassis plane of putting the activity device ,removing dust and other
objects in order to avoid the machine when the material can not crushed ,and the
bottom shelf can not move up and down in the activities of the bearing, so as to
cause serious accidents.
6 . The bearing temperature rises ,we should be immediately stopped and
checked cause of trouble to eliminate them.
7 . If sound machine produces impact sound,the turning gear operation should
be immediately stopped ,checked , and eliminated .
Installation and commissioning
1. The equipment should be installed in the level of concrete
foundation,using stone bolt to fix.
2 . Installation should pay attention to the main body and level of the
vertical.
3 . After installing, checking for various parts of loose bolts and the host
doors is whether tighten, if have, tighten.
4 . According to the power of the equipment configurations power and control
switch.
5 . Check finished, empty load test, test normal can carry on production.
Our crushing machines resolve the industrial waste and waste recycle
At present, the reuse problem has attracted significant attention from all
walks of life. For example, many local governments are actively appealing for
crushing the construction trash and turn it into renewable building material and
reuse it; national policy also formulates some relevant policies and measures to
protect the environment from construction waste pollution and some ministries
and commissions have listed its reuse into the twelfth-five years plan. Reuse
and resourcation disposal will be an irresistible trend and an inevitable move
that conforms to the times development. However, it is a system project which
will get involved many management departments, so that in the current
circumstances, everyone pays attention to it, but joints forces have not formed
yet.
Demand is always the guiding of equipment manufacturing companies. So with
the emerging of trash disposal, mobile come crusher also arises at the historic
moment and constantly improves in the developing process. But because this
industry lacks standardization, the machinery quality is uneven, there even is
the condition that the mobile impact crusher
just reached the production site, the tyre gets loose.
In recent years, there has come into being a new favorite in the crushing
machinery industry, the mobile breaking station, which is able to do the special
mobile crushing according to the actual spot design and eliminate the
limitations of crushing site, surrounding and complicated basic configuration,
so that it not only can break more conveniently and highly efficiently, but
realizes the effect of reducing the occupation of land and recycling
construction waste. However, with the more and more obvious situation of the
building waste surrounds the city, its disposal and recycle is not just turning
waste into value and solving the land occupation problem.
As for the government, he should give more support to its disposal, no matter
on the capital or the policies; he should give some degree of guarantee, because
he start the beginning and walk to some distance is very important to its
development; as for the machinery manufacturing companies, equipment safety
always comes the first, and secondly how to as much as possible satisfy the
demand of high efficiency and low energy consumption is also very important.
There are many companies manufacturing disposal equipment, and the types are
jaw crusher and mobile cone crusher. What has to
mention is that the machines has be close to the international advanced level
and has gained excellent application effect. So whether the company can grasp so
superior market opportunity still need the customers to choose the best devices
and timing.
One machine in Cement Production Industry - Cment Packer
The cement packing machine is mainly used for packing cement in bags, or
other fluit powdery material's bagging work. Except manual sidekick, baggs can't
fall off unless the bulking load reach centain amount. The machine can stop
immediately when bag happens to fall of suddenly. It can charge load without
compressing air, which reduces the packer damadge caused by damaged pneumatic
components. Most of the cement packer is divided into fixed and rotary.
The work of running processes
1). Start the operation steps: The circular telegram - starts the belt
fastener - start the packer - start the feeding engine - to insert the bag - to
fill installs - measurement - fall the bag .
2). Engine off step: Closes the feeding engine - emptying the cement in the
packer - switch off the total power source .
Entire operation and routine maintenance
1). Before driving, we should pay attention to the scene environment,
eliminating the influence work the obstacle,forbidding other personnel to close
to the rotary packer besides inserts the bag .
2). Before driving, we should inspect the electric appliance part earnestly,
the velometer knob position in 0, the turn clockwise knob accelerates to need
the rotational speed gradually, each minute engine off must by all means make
the velometer return to knob 0.
3). Inserts the bag ,the body and the machine must maintain the suitable
distances, preventing to bump into and injure.
4). When fills installs, we does not permit the hand to press, the foot kicks
the cement bag, in order to avoid influence measuring accuracy.
5). When the operation appears failure ,emergency stopping maintenance ,
cutting off power supply, , listing alerts or the specialist care.
6). Packer of grounding protection wants safely reliable,and regularly test
ground resistance .
7). When the belt suddenly stop , they should immediately cut off the cement
packer rotary power to scratch-resistant package .
Advanced mining machinery pays attention to advanced crushing and grinding machine
Recently, in order to speed up the reconstruction, all sectors now has a
higher requirements to the performance of large mechanical equipments used in
the construction. Thus, the development of the mining equipment has gradually
shifted to develop and research high tech crusher and grinding mill.
As one of the mining machinery manufacturer walking in the forefront of
science and technology, Henan Hongxing has its own special insights on the
research and development of new products. We think that the quality of the high
tech crusher hammer is the key to the development of a crusher.
Take the crusher used in cement industry as an example, the working
environment of crusher in cement industry is relatively bad, which need hammer
with strong wear resistance. As with the traditional crusher equipment, because
the poor quality of the hammer, it needs to be replaced regularly. The key of
research and develop high tech crusher is to improve the wear resistance of the
hammer and to reduce the cost of the maintenance. When customers choosing a
crusher equipment they mainly pay attention to the service life of hammer,
stability in use and whether it is easy to break and so on.
Advanced crusher hammer is generally made by hadifield steel of good
toughness, high resistance, which can cushion the impact strength and increase
the wear resistance. In addition, the design of the hammer structure is also the
emphasis. The geometry design of a hammer are closely to the elimination of the
impact force, the effect is obvious especially for the hammer of large thickness
and size.
Additionally, Henan Hongxing also believe the gap problem is important, the
gap mainly refers to the gap between the rotor body and a back plate and the
hammer. The size of the gap is related to the blocking material problem, once
there exists blocking materials, it would exacerbate the wear of the hammer. So
it is necessary to design a good gap size.
Taking Hubei as an example China is getting more notice on enerty efficiency
Hubei, the birthplace of modern industry in China, is one of the important
old industrial bases and one of the three largest steel bases in our country. It
is also the largest production base of medium, heavy, sheet plates and special
steel, the second largest production base of automobiles and the largest
production base of medium trucks, the largest production base of heavy machine
tools and packaging machinery, the biggest hydraulic power base, and the largest
production base of Join-alkali, agricultural chemicals, phosphorus, salt
chemical industry and striate gypsum. It is also a national photoelectron
information industrial base in China and one of modernized traditional Chinese
medicine bases and important textile bases. It has established a distinctive
industrial system, forming a pattern with automobile, steel and photoelectron
information as advantaged industry.
Recently, problems about climate, energy and environment are more and more
serious. In order to recall the issues, the Department of Housing and
Urban-Rural Development of the Hubei Province has recently circulated a report
on the special inspection of 'building energy efficiency work and targets
completion' in 17 cities (prefectures, municipalities, forest zones) as well as
12 counties (cities, districts) in 2011.
The evaluation of 'building energy conservation' includes the assessment of
construction of management systems; formulation of supporting policies;
execution of laws and regulations; supervision of law enforcement; publicity and
training, and completion of tasks in key fields. The inspection also examines
the fulfillment of objectives, including the implementation of new building
energy efficiency standards; application of renewable energy buildings;
development of green architecture; 'prohibition of solid clay bricks'; and
application of new wall materials.
Based on the inspection results, the province has adopted effective
initiatives to implement the national and provincial laws, regulations and
standards on building energy efficiency. Building energy conservation is
expected to exceed the annual target with a production of 1.05 million tons of
equivalent coal in 2012.
Mining Equipment named China is about to spread across America
As the weakening U.S. economy, China is set over the United States next year
as the world's largest manufacturer, which four years earlier than expected.
This great leap forward by the United States provides economic consulting firm
Global Insight forecast shows. According to forecasts, China will account for
11.783 trillion U.S. dollars next year, manufacturing value added of 17%, while
the U.S. will account for 16. U.S. still topped the list last year, accounting
for one fifth of the global total. China accounted for 13.2%, occupies the
second.
In Made in China Industry all the way and sing, by leaps and bounds, we have
noticed that we are inadequate. We are just a big manufacturing country, not a
manufacturing power, and many related key we have not mastered the core
technology and manufacturing power, we have a lot to be desired. Therefore, to
develop the manufacturing sector, we must earnestly practice the 'scientific
development', and vigorously the introduction of talent, technology innovation,
so that we can really enter the manufacturing power.
The overall Chinese mining market is dominated by coal, of which 90 percent
is underground, in contrast with the US coal market, which is mostly surface
mining, according to the JPMorgan analyst Ann Duignan in a research note. After
recession hit in late 2008, the price of many commodities such as copper,
aluminum and iron ore fell as demand from manufacturers dropped off. Mining
companies idled production and laid off workers.
But since last year, metals prices have rebounded sharply, prompting
producers to reopen mines and start up idled projects. That has put a strain on
supplies of equipment, with some producers complaining they cannot get adequate
supplies.
As the famous mining equipment manufacturing industry, the largest
manufacturer of crushing and screening, Henan Hongxing Mining Machinery Co.,
Ltd. is located at the Hig-Tech development Zone Zhengzhou,China. We mainly
produce stone crusher, ball mill, sand making machine and the full
set of dressing equipments, such as rotary kiln, it is
widely used in metallurgy, mining, chemical industry, building materials, coal,
refractory materials, ceramics and other industries. Since the establishment of
the company, we have always manufactured products under advanced modern
management system with independent innovation and brought together a number of
talents in science and technology.
We always regard the quality of the products as the life of enterprise and
our products have pass the certification of international quality system
ISO9001, 2000. The after sale service is the last of ensuring quality. We have
an experienced and skilled after sale service team which offers tracking service
all over the country.
In the mining industry, roller crushers are used to crush mines of medium or
low hardness, rocks that have low or medium rigidity during mine selection, for
cement, chemicals, and industrial production of building materials, among
others. However, their use in the mining industry has greatly declined due to
their inability to produce large amounts of output. In mining applications, the
roll crusher does not match up to cone crushers, when
considering the volume of production and maintenance costs. However, roll
crushers have the advantage of producing a close distribution of the product
size. In cases where the ore is not very abrasive, the maintenance costs are
significantly reduced.
Roll crusher work, paying particular attention to the following:
1) to strengthen the work to the removal of iron ore. Non-broken material
(solder first class materials) fall into the room on roller crusher damage,
resulting in parking accident. Therefore, lithotripsy should be installed before
the addition of iron device.
2) viscous material easy to plug the break room, plug in the treatment
failure should stop processing, not to poke mine in operation.
3) when dealing with were more of materials with large, easy to pay attention
to large deposits of space squeezed out from the broken to prevent injury or
equipment damage.
4) roll crusher run a long time, due to the roll surface wear larger size too
small will lead to products, then adjust the arrangement to pay attention to
mine mouth or on the device for maintenance.
5) to strengthen inspection of the equipment, lubrication equipment, parts of
the fuel on time, maintaining good lubrication equipment.
