Quality of crusher's hammerhead is a magic success
The hammer crusher is one
of the main equipment for intermediate and fine crushing the brittle materials
with less than intermediate such as limestone coal and other used in metallurgy,
building material, chemical and water - power industry, with a feature of big
crushing ratio and even product graininess. The hammer crusher (hammer mill)
crushes by the collisions between high-speed hammer and materials, and the
hammer crusher (hammer mill) features are in its simple structure, high
reduction ration, high efficiency, etc. The PC hammer crusher(hammer mill) were
developed for both dry and wet crushing of brittle, medium-hard materials for
the mining, cement, coal, metallurgic, construction material, road building, and
petroleum & chemical industries.
Although the sales performance of mining machinery and equipment has slowed
down in this winter,the sales of hammer crusher continues the trend of
rising.Our science and technology workers told us that we should attach more
importance to the welding process of hammer crusher to ensure high quality and
good quality crusheing equipment.Hammer Crusher is the quality of engineering
one of the most commonly used crushing equipment. It is mainly the impact of
high-speed rotation of the hammer the ore to make it along a natural fracture,
bedding plane and joint planes and other vulnerable segments of the broken.
Whether the material hammer, or have a direct impact on the quality of the
hammer crusher hammer crushing effect, productivity and service life
performance, so the hammer crusher hammer and quality of material has a very
important practical significance.
Our crusher hamemrs have a service life longer than those made of common high
manganese steel and is safer to use. Crusher hammers aim at the crushing of
limestone with abnormal content of SiO2. Crusher Hammers can be used in hard
condition of serious abrasion.
Hammer Head Features
1. Crusher hammers casted the Tungsten Titanium alloy in the high-manganese
steel substrate,It may resist the severe grinding abrasion.
2. Crusher hammers service life has been enhanced by 50% compared to the
ordinary high-manganese steel!
3. Compared to the similar products, big gold tooth crusher hammers have
the advantage strong wear resistance and low price.
Hammer Head Application
1. Super High Manganese Hammer head is made of HXJQ.
2. The Super High Manganese Hammer head can be used in hard condition of
serious abrasion.
3. Crush limestone with abnormal content of SiO2 Super High Manganese hammer
head.
Knowing about the accident and emphasising on prevention for Belt conveyor
The improper operation of belt conveyor will
cause accident, even cause casualties sometimes. So safety operation and analyse
the reason of belt conveyor accident are important for workers and
operators.
1. Belt conveyor deviation accident is one common fault. The reason that
caused belt deviation are: the blanking material position is deflected and
impacted, belt tension bridle and bearing roller device are misused, the
transportation distance is too long. This belt conveyor accident can cause belt
avulsion, material loss and production halts, even stop operation finally.
2. Machinery accident. If this kind of belt conveyor accident can be find
timely, the equipment will be damaged seriously, the maintenance and repair time
will be longer, the effect on production is bigger.
3. Personnel accident. Belt conveyor accident can cause casualty, so it is
necessary to deal with belt joint before operation, process the joint when
lengthening or shortening belt conveyor.
The production belt conveyor plant in hxjq has the features of large
conveying capacity, transmission distance is long, smooth transportation,
materials and conveyor without relative motion, the noise is small, simple
structure, easy maintenance, less energy consumption. The daily maintenance of
belt conveyor plant is important, it influent the normal operation if any
problem not be found timely.
The belt conveyor plant in the course of work should be looked after. Custody
must be the one has general technical knowledge and is familiar with the
performance of the conveyor machine. Belt conveyor plant should be uniformly
fed, not feeding too much and make the conveyor filled with material and cause
overflow.
In the working process of the belt conveyor plant, non-custody staff should
not be near machine. Any person shall not touch the rotating parts of belt
conveyor plant. When failure occurs, the operators must immediately stop the
machine to eliminate failure. The belt conveyor plant should keep normal
lubrication and replace individual damage parts in the course of operation, each
for six months must overhaul. Replace the damage parts and change lubrication
when check the belt conveyor machine.
HXJQ specialists based on years of research and development on high quality
belt conveyor machine. All kinds of belt conveyor adopts special material to be
produced. It is safer than ordinary belt machine.
New benefits under new circumstance of Roll Crusher
In 21st century, 'low-carbon economy' is becoming recognized by the countries
as the economic development model, China is no exception, the rapid development
of economy and deteriorating environmental damage has brought unprecedented
challenges to China's sustainable development and construction, the Government
has to increase environmental protection legal system, to improve the low carbon
environmental policy and law, to promote the harmonious development of
low-carbon economy. In mining machinery industry, roll crusher as one of the key
equipment also should suitable for the concept of low-carbon economy.
The coal industry began to introduce high efficiency and energy saving roll
crusher to respond to the government call on environmental protection. More and
more industries began to pay attention to energy saving and environmental
protection. This is a challenge for most crusher manufacturers. The low
consumption and green roll crusher equipment is the tendency in the future. In
order to meet the need of consumers and respond to environmental protection
call, Hongxing produced series of roll crusher machine with low carbon energy
saving, green and environmental friendly. The new type roll crusher is widely
used in coal, cement, silicate and other industrial department. The roll crusher
can be divided into plain roller and tooth surface roller. The former used for
grind material with medium hardness, the latter used for crushing brittle and
soft materials.
The Roller crusher can be classified into double roller crusher and four
roller crusher according to the roller quantity. The Roller Crusher bears the
features of stable operation, easy maintenance, low cost, output size
adjustable. The Roller Crusher can be used in the processing of fragile
materials in cement, metallurgy, chemical, power generation, coal
industries.
Working Principle Of Roller Crusher:
Through the feed opening, the raw materials fall to between the two rollers,
after crushed, the final products drop naturally. When there are unbreakable
materials or the material is too hard, the roller will concede automatically
under the effects of spring and hydraulic pressure, which will widen the
clearance between the rollers and make the hard or unbreakable so as to avoid
damaging the machine. The clearance between the two rollers can be adjusted to
change the sizes of final products.
How to keep high quality of popular manufactured sand
Sand making machine
(vertical shaft impact
crusher) is the major equipment for producing manufactured sand. Hongxing
Machinery sand making machine is applied to aggregate shaping and crushing for
soft, medium hard and extra-hard; materials, and has the function of fine
crushing and rough grinding. It is widely used in all kinds of ores, cement,
fireproofing,silicon carbide, glass raw materials, building aggregate,
manufactured sand etc.
In the field of engineering, it is the ideal equipment for manufactured sand,
bituminous concrete aggregate and cement concrete aggregate. In the field of
mining, it is widely used in grinding forepart craft, and produces a mass of ore
fines, thus reduces the high cost of grinding load. Hongxing Machinery supplies
the sand making machine for the largest civil manufactured production line. The
high quality aggregate which is produced by Hongxing Machinery has been used in
the national heavy construction. Its superior quality aggregate is used in the
concrete mixing plant of Beijing Urban Construction Group, the National Grand
theater etc.
Additionally, with the recovery of global economy, the export of crusher
industry is also promoted, so the whole situation of engineering machinery
industry develops excellently. Relying on this good situation, Hongxing
Machinery crushing and screening equipments show striking achievements in
domestic market in the first half of the year. Otherwise, it also launches
successfully lots of new products and improved products, and then fills the
national technology vacancy such as SMH hydraulic cone crusher,
crawler-type crushing and screening plant, portable crushing and screening plant
etc.
Faced with competitive business day by day, Hongxing Machinery devotes itself
to long-term development, and insists on the idea of technical innovation, takes
on the responsibility for creating a world-class brand in the crushing and
screening industry. Hongxing Machinery has finished the new technology reform
until now. On the basis of insuring the high reliability of products, Hongxing
Machinery insists on the development from customers actual demands, and designs
the crusher with more reasonable and economic. Thus the products for customers
can reach the lowest loss, the highest quality and performance, and the best
benefits.
There is a specific operating speed for most efficient grinding. At a certain
point, controlled by the Mill speed, the load nearest the wall of the cylinder
breaks free and it is so quickly followed by other sections in the top curves as
to form a cascading, sliding stream containing several layers of balls separated
by material of varying thickness. The top layers in the stream travel at a
faster speed than the lower layers thus causing a grinding action between them.
There is also some action caused by the gyration of individual balls or pebbles
and secondary movements having the nature of rubbing or rolling contacts occur
inside the main contact line. A ball mill, a type of grinder, is
a cylindrical device used in grinding (or mixing) materials like ores,
chemicals, ceramic raw materials and paints.
For the most efficient results, the Mill should be at least half filled with
grinding media. Some operators prefer to go a little beyond the halfway mark to
compensate for wear. There is no objection to this and we have been suggesting a
limit of about 5 percent.
Cement ball mill rotate around a horizontal axis, partially filled with the
material to be ground plus the grinding medium. Different materials are used as
media, including ceramic balls, flint pebbles and stainless steel balls. An
internal cascading effect reduces the material to a fine powder. Industrial ball mills can operate
continuously, fed at one end and discharged at the other end. Large to
medium-sized ball mills are mechanically rotated on their axis, but small ones
normally consist of a cylindrical capped container that sits on two drive shafts
(pulleys and belts are used to transmit rotary motion). A rock tumbler functions
on the same principle. Ball mill manufacturers are also used in pyrotechnics and
the manufacture of black powder, but cannot be used in the preparation of some
pyrotechnic mixtures such as flash powder because of their sensitivity to
impact. High-quality ball mills are potentially expensive and can grind mixture
particles to as small as 5 nm, enormously increasing surface area and reaction
rates. The grinding works on the principle of critical speed. The critical speed
can be understood as that speed after which the steel balls (which are
responsible for the grinding of particles) start rotating along the direction of
the cylindrical device; thus causing no further grinding.
The grinding efficiency of the one-half charge is considerably greater than
for the one-third and, therefore it ca be expected that power consumption per
gallon output will actually be less than with the smaller charge.
Grinding media should be periodically checked. Reduction in the quantity and
size of the grinding media will result in poor grinding. We suggest a maximum
schedule of once every six months, but any established procedure should be
decided by individual experience. In some cases, where abrasive materials are
involved, once a month is not too often and, in a few cases, even shorter
intervals are indicated.
The ball mill is a key piece of equipment for grinding crushed materials, and
it is widely used in production lines for powders such as cement, silicates,
refractory material, fertilizer, glass ceramics, etc. as well as for ore
dressing of both ferrous non-ferrous metals. The ball mill can grind various
ores and other materials either wet or dry. There are two kinds of ball mill,
grate type and overfall type due to different ways of discharging material.
There are many wet ball mill suitable for use in a ball mill, each material
having its own specific properties and advantages. Key properties of grinding
media are size, density, hardness, and composition.
Aside from common ball mills there is a second type of ball mill called
Planetary Ball Mill. Planetary ball mills are smaller than common ball mills and
mainly used in laboratories for grinding sample material down to very small
sizes. A used ball mills consists of at least one grinding jar which is arranged
eccentrically on a so-called sun wheel. The direction of movement of the sun
wheel is opposite to that of the grinding jars (ratio: 1:-2 or 1:-1 or else).
The grinding balls in the grinding jars are subjected to superimposed rotational
movements, the so-called Coriolis forces. The difference in speeds between the
balls and grinding jars produces an interaction between frictional and impact
forces, which releases high dynamic energies. The interplay between these forces
produces the high and very effective degree of size reduction of the planetary
ball mill.
Where there is the opportunity there is the competition
Since China joined with international standards organization since the
domestic industries manufacturing level have been significantly improved, and
constantly introduce foreign advanced technology, continuously expanding their
own production technology and production capacity, make us China in the
international manufacturing market stood in a important position, but since a
long time ago the countries all over the world will know that we Chinese the
most abundant mineral resources is a piece of fat meat, so after accession to
the wto, foreign mining machinery manufacturer also is constantly the march of
our market. Long ago China to world impression is the low level of manufacturing
industry representatives, as long as it is to buy low quality, low price of
machinery and electrical equipment and the first thought is China, in fact, with
the progress of The Times, China is slowly to show the world his change his
manufacturing level to rise.
But we native brand enterprise, in the price of dominance without today, also
is stepping up after multinational company. However, compared with the
multinational companies, local brand enterprise existing research and
development power still show is weak, product research and development is not
satisfactory. From the general situation in look, about half of the research and
development organizations can't play their due role. The earliest established
institute for example, its research and development personnel are now but dozens
of people.
In recent years, our country mining machinery industry cluster has formed
certain scale, small and medium-sized mining machinery exports have accounted
for a third of the shares. In order to deal with foreign enterprise, henan and
machinery to prepare the next two years will will establish research and
development center base, and committed to domestic crusher, milling machine, the
sand machine the equipment and so on theory and engineering application. At the
same time, extensive domestic high-tech talent together, and the international
first-class research and development means, to boost domestic mineral machine
core competitiveness of the products.
Cement plant is usually
located closely either to hot spots in the market or to areas with sufficient
quantities of raw materials. The aim is to keep transportation costs low. Basic
constituents for cement (limestone and clay) are taken from quarries in these
areas.
Cement ball mill is also
named natural material mill, material grinding mill and clinker mill, is key
equipment for grinding following the concrete crush process, which can be
trusted in the manufacture industries, including cement, silicate, new building
materials, refractory material, fertilizer, ferrous metal, nonferrous steel and
glass ceramics, etc. Cement ball mill may be used for the dry and wet grinding
for all kinds of ores as well as other grind-able materials. Based on different
materials and discharging methods, there are dried up cement ball mill and wet
ball mills for
option.
Cement Manufacturing Process
1). The dry cement process consists of many simultaneous and continuous
operations using some of the largest moving machinery in manufacturing. Over
5000 sensors and 50 computers allow the entire operation to be controlled by a
single operator from a central control room.
2). The limestone is combined with clay, ground in a crusher and fed into the
additive silos. Sand, iron and bottom ash are then combined with the limestone
and clay in a carefully controlled mixture which is ground into a fine powder in
a 2000 hp roller mill.
3). Next, the fine powder is heated as it passes through the Pre-Heater Tower
into a large kiln, which is over half the length of a football field and 4.2
metres in diameter. In the kiln, the powder is heated to 1500 degrees Celsius.
This creates a new product, called clinker, which resembles pellets about the
size of marbles.
4). The clinker is combined with small amounts of gypsum processing,
limestone and finely ground in a finishing mill. The mill is a large revolving
cylinder containing 250 tonnes of steel balls that is driven by a 4000 hp motor.
The finished cement is ground so fine that it can pass through a sieve that will
hold water.
5). The cement
mill process begins when limestone, the basic raw material used to make
cement, is transported by rail to the Edmonton plant from the Cadomin limestone
quarry 220 kilometres west of Edmonton.
In contrast with the generalist we develop better methods in business
China mining machinery industry is that there are two aspects: First, the
overall strength of the mining machinery industry is not strong, the majority of
enterprises in scientific research, new product development, technological
innovation and business management, energy and capital investment are at a
standstill. Varieties of domestic mining machinery products, especially the key
to nation-building much-needed equipment can not meet the requirements, and
there is a low-tech products, value-added products is not high, unstable product
quality, labor productivity is low and so on. Resulting in China's mining
machinery manufacturing enterprises, which produced growth and profit growth did
not match. Second , product variety, technology, quality, service, etc.
problems, led to the mining machinery industry, the actual contribution of the
mining rate. The metallurgical and mining, for example, currently there are 1180
kinds of equipment used in China to only 26 percent self-sufficiency, and most
low-tech and quality is less demanding equipment, and the remaining 74% still
need to import. Domestic high-tech equipment, particularly mobile devices, such
as TBM, mining vehicles, excavators, scrapers, etc., and there is a large gap
between the imported equipment.
To this end, the experts proposed to increase the mining machinery industry
innovation approach: First, the mining machinery manufacturing industry should
be taken with foreign companies and professional design institutes to establish
different forms of joint, including the formation of groups, unions, the
introduction of technology, introduction of talents, at least to fight in a
joint project on the design approach, the first intervention and then increase,
so win-win situation.
Second, establish and improve the advantages of professional applications
laboratory, product, manufacturing process of applied technology research.
Laboratory should be a high start, based on the practical; including test theory
and methods, test equipment and scale, and control and detection technology, if
necessary, should be the introduction of foreign advanced technology.
In addition, domestic and foreign institutions of higher learning, not only
the mining machinery technology talent base, and mining machinery is the basic
theory and experimental research of the origin, must use its power, and they
take different forms of joint cooperation.
Henan Hongxing has been mining for mining machinery industry leadership and
core of the company with a strong power and capital, expanding the company's R
& D team and high-tech talent, achievements and constantly developed new
products, For example, MTW European ladder mill, LM vertical milling machine,
PFW European version of the crusher, JC European version jaw crusher , 5X new sand making machine ,
mobile crushing machine, tracked crushing, MTM medium speed trapezium mill, S
superfine powder mill, CS hydraulic Cone Crusher,
HPC efficient cone crusher,
etc., these products are given the birth of the company leadership to the base
of each employee's hard work and wisdom, and has been widely used in mining,
electricity, water, construction, chemical, grinding, crushing and other fields,
whether it is barite, limestone, granite, basalt, or pebbles, etc. all of its
grinding, crushing to the high-rise buildings can be widely used in national ,
highway, railway construction, bridges, dam maintenance and other aspects, is
silently to pay a country's prosperity and contribute to.
How much do you know about clay grinder and clay production
Clay is a naturally occurring aluminium silicate composed primarily of
fine-grained minerals. Clay deposits are mostly composed of clay minerals, a
subtype of phyllosilicate minerals, which impart plasticity and harden when
fired or dried; they also may contain variable amounts of water trapped in the
mineral structure by polar attraction. Clay layers in a construction site.
Dry clay is normally much more stable than sand with regard to excavations.So
We need clay grinder for caly grinding. When you need clay less than 0.075 mm.
We can provide you the clay vertical roller mill or clay super thin mill for the
producting process. We have another efficiently production line for get clay
powder. First we use the clay roller ball mill for the caly grinder
process. The clay powder can grinding into 0.074~0.4mm.Then we use the clay
super thin grinder mill for get the more less than 0.075 mm clay powder. This
scheme can improve the production capacity.
The clay grinder have the production capacity from 10t/day to 500t/day. The
more less the production capacity you need the more fine clay powder will be.
Clay Supper thin mill On the bases of our company 's 15-product experience. Try
on 12 kinds of grinder mill and horizontal crusher, clay super thin mill with
high efficiency and finished size can reach to d97≤5μm. clay Ball grinder mill
Clay Ball grinder mill can work alone as the second fine grinding mill. It is
efficient pulverizer medium particle harden ore ,such as clay,talc, iorn
ore,marble,limstone, calcium carbonate.
How much do you know about clay grinder and clay production
Clay is a naturally occurring aluminium silicate composed primarily of
fine-grained minerals. Clay deposits are mostly composed of clay minerals, a
subtype of phyllosilicate minerals, which impart plasticity and harden when
fired or dried; they also may contain variable amounts of water trapped in the
mineral structure by polar attraction. Clay layers in a construction site.
Dry clay is normally much more stable than sand with regard to excavations.So
We need clay grinder for caly grinding. When you need clay less than 0.075 mm.
We can provide you the clay vertical roller mill or clay super thin mill for the
producting process. We have another efficiently production line for get clay
powder. First we use the clay roller ball mill for the caly grinder
process. The clay powder can grinding into 0.074~0.4mm.Then we use the clay
super thin grinder mill for get the more less than 0.075 mm clay powder. This
scheme can improve the production capacity.
The clay grinder have the production capacity from 10t/day to 500t/day. The
more less the production capacity you need the more fine clay powder will be.
Clay Supper thin mill On the bases of our company 's 15-product experience. Try
on 12 kinds of grinder mill and horizontal crusher, clay super thin mill with
high efficiency and finished size can reach to d97≤5μm. clay Ball grinder mill
Clay Ball grinder mill can work alone as the second fine grinding mill. It is
efficient pulverizer medium particle harden ore ,such as clay,talc, iorn
ore,marble,limstone, calcium carbonate.
A Chano Pozo in development of Manganese Ore Mining Machinery
The manganese ore mining process is complicated process and need many
manganese mining equipments. Through the mining process manganese boulders are
turned into all sizes of materials and manganese ore extract process by jig and
manganese drill.The blasting process is the first step determining what needs to
be accomplished next. Rock hammers, drop balls, primary crushers, and gyratory
crushers all contribute to the manganese mining process. Coarse materials are
sent by belt conveyer to the manganese crushing plant or manganese grinding
plant for crushing, grinding and screening for sorting manganese ore. The mine
stockpiles different sizes of manganese materials for oure customers in South
Africa,Austrilia, Ukraine,India, China, Ghana ,Brazil.
Manganese crushing plant: The first step of getting manganese is crushing in
manganese ore processing plant.
So the manganese ore crusher is very important mining equipment in manganese ore
processing plant. The complete manganese crushing plant consist of jaw crusher as primary crusher, cone crusher as fine crusher, and
vibrating screen
crushing and screening out suitable manganese ore. Grinding mill used as
manganese grinding machine, ball
mill are used primary for single stage fine grinding, regrinding, and as the
second stage in two stage grinding circuits. According to the need of customers,
ball mill can be either wet or dry designs. These mills are sized from 2 t/h to
30 TPH for wet grinding and from 0.5 t/h to 30 TPH for dry grinding, used as
manganese grinding mill machine.
In the manganese processing plant we supply manganese drill, manganese jigger
machine for manganese mining process; Jaw crusher, cone crusehr, belt conveyor, screen
in manganese crushing process; Ball mill, grinding mill , super thin mill, raymond mill in manganese
grinding process; Flotation equipments, magnetic separation equipments for
manganese in beneficiation plant manganese process; We have the manganese mine
expert for design the manganese processing machine used in manganese processing
plant.
Multi-purpose of Impact crusher in mining operation
Gravel equipment mainly refers to the jaw crusher machine,
stone-breaking counter-type machine, cone crusher stone machine, impact crusher , sand making machine, vibrating screen, feeder and
stone milling machines and other equipment. In the widely used high-speed
railway construction. Face of China's high-speed railway construction peak of
the arrival of the market demand is particularly strong. However, due to
high-speed railway construction, aggregate and concrete sand and gravel
aggregate demand is relatively high, and to meet the needs of the industry with
the production capacity of large companies at least a decade or more.
The sand production line, the impact crusher is the third working procedure,
after mandibles crusher broken, then the material to counterattack crusher, once
again after breaking up into customer 20 to 60 mm particles. The impact crusher
is a use of impact energy to stave machinery. To ensure that the impact crusher,
better in the sand in production line of continued operation, continue the
service life of the impact crusher, users should be to counterattack crusher
frequently maintain and maintenance.
In the new investment after the operation, the shift to counter must be
broken for a full inspection. After a week on the run counter the motor
lubrication, a full inspection. The content of the examination including fixed
parts of the situation, tighten belt transmission, bearing seal, fight back
foils, of lining board of the wear put a check of all maintenance cycle, and
combined with a regular maintenance and replacement system.
The impact crusher rotor and counterattack of lining board of the nip-gap
adjustment: when the impact crusher in the operation of the rotor, rotor and
counterattack lining board between clearances can not be adjusted. Such as
material into pieces stranded in counterattack plate and shell, suggest that in
between adjustments to back up a little bit gaps between frames, so the feeding
into pieces will become loose, counterattack frame easy adjustment. If
counterattack frame, can relax enough in the bars on pat (with a board
protection), and fight the rotor of lining board of the clearance of the machine
by adjusting device to complete, first set, and then loosening bolts in turn
long nut, at this time will be up in bars direction, to adjust to tighten the
screw will set.
The impact crusher replacement parts: impact crusher replacement parts, the
first open put on the shelf. When using, first will put on the shelf in the box
with the connecting bolt, and then unloaded with wrench to flip device parts,
and hex head slowly open shelves. At the same time, can use at the top of the
frame hang a device for ransom. Repeat the process, namely close put on the
shelf. The impact crusher plate hammer: counterattack broken plate hammer wear
enough should adjust or replaced, in order to avoid the damage and other
components fasteners.
The impact crusher line board: open the cover, dismantled after fixed fight
back with the lining board split cotters, slot of nuts, bolts, can will wear the
counter after lining board replacement.
Henan Hongxing Mining Machinery Co., Ltd. on the production of a number of
mining gravel equipment PE jaw crusher, PF Impact crusher machine,
stone-breaking counter-type machine, cone crusher stone machine, impact crusher
machine (a new type sand making machine), and feeder, vibrating screen, sand washing machines and other
equipment installed in the various provinces units wide highways and high-speed
railway construction, is an essential national infrastructure equipment. For
basalt broken, broken by the cone over the broken stone machine stone,
stone-breaking machine after Impact (new sand making) Whole, the content can be
reduced to stone-elongated 3-5%, compared with the crusher than can greatly
improve the production capacity.
HXJQ sweep the hurricane in the market of Stone Crusher
Since 2000, in the domestic basic industry and infrastructure development the
incomes of mining machinery products, including crusher, the sand, the market
demand machine etc, gross industrial output value and sales growth speed
stability in 32% 40%. The market demand in the drive mining machinery
manufacturing to economic growth, promote the whole industry more progress of
technology, enhance the participation in international competition ability, our
country mining machinery industry in international mining project construction
is playing a greater role.
Machinery industry is one of the industries that are directly related to the
industrialization level of our country. At present, China has been one of the
leading powers of mining machinery manufacture, but it still has a long way to
go to be an industrial power. Machinery industry is the pillar industry and the
promising industry that our country focuses on supporting and promoting. So as
the leading industry of mining machinery, crusher industry benefits a lot. Of
course, our final purpose is to carve a niche for China's machinery industry in
the international market, which of course is a slow process. So the crusher
enterprises should not reach for what is beyond your grasp, and should primarily
gain a foothold in domestic market.
Mining machinery is the development of the modern science and technology and
the overall industrial level is closely linked, especially and mechanical
engineering science and mining the academic development are closely linked.
Mechanical engineering science and the general trend of development will be
digital, intelligent, precision, miniaturization, life and ecosystemizing.
Mining machinery as mechanical engineering discipline is a branch of, also
follow the general trend of development.
The manufactures that engage in mining machinery are countless, and the
internal competition is also very intense. While, not all the all the product
qualities are the same, so the investors should polish eyes in purchasing the
equipment, and choosing the most suitable one. Basing on domestic market,
crusher manufacturers should actively hunt for more home customers and focus on
the areas that are relatively remote and backward, for they need building road
and railways, so crusher will be greatly needed in there.
With the thorough implement of the concept of environmental protection, many
technologies are applied in production, for example, in the year of 2009, hybrid
power was introduced in the energy conservation study of mining machinery and
developed the first new tape jaw crusher whose
energy conservation ability is 30% of the traditional one, and with higher
efficiency and productivity.
During the operation of mining machinery, more dust is produced, which will
have a severe pollution to the environment around. Therefore, the investors
should consider dust-cleaning apparatus during selecting equipments.
In conclusion, the development of any industry can not be completed
overnight, neither do the crusher industry. Mining machinery enterprises should
constantly innovate, gather experience, do well in brand strategy, and take the
leading position in the ever-changing market.
Hongxing Mining Machinery mining machinery Co., LTD is specialized in
producing crusher, grinding machine, feeder, vibrating screen , belt conveyor, mining machinery
and equipment, the company of continuous efforts, the satellite become
outstanding product quality. In recent years we highway and railway around the
demand of talents, a large processing technology and equipment, update. In the
basic industry and construction of large development glittering.
How to ensure normal and sustainable operation for Bucket Elevator
Bucket elevator has the advantages of big conveying capacity, high hoisting
height, stable and reliable running and long service life. Performance and
parameter are in accord with JB392685 'Vertical Bucket Elevator', which
consults the international standard and advanced foreign standard and the towing
circle chain is in accord with MT3680 'High-Strength Circle Chain for Mine'.
The machine is applicable for conveying the power, grain and block materials,
such as coal, cement, block, sand, clay and ore. The bucket elevator is allowed
to convey materials with high temperature when armed with special circle chain
structure.
To ensure bucket elevator be sustained operation, we must do preventive
maintenance and overhaul plan of equipment well, and discover in time and
eliminate hidden dangers of accidents. Preventive maintenance plan is prevention
system of inspection, maintenance and repair for the lifting equipment
characteristics, including the cycle, content, quality standards for all kinds
of the maintenance etc. The hoist operators not only do the routine maintenance
and maintenance of equipment well, but also should participate in planned
maintenance and repair work of mine hoist.
First, routine maintenance of hoist equipment:
The daily maintenance of equipment, it is to show for the equipment in a
planned way of lubrication, daily inspection and clean job. Timely inspection
and planned repair work, it is a very effective method to reduce mechanical
parts wear, to prolong service life of hoist, And it will lay the good
foundation to improve the machine maintenance and greatly reduce the maintenance
frequency.
Second, regular inspection of hoist equipment:
The inspection of hoist is divided into daily inspection, weekly inspection
and monthly inspection. We should make the maintenance of the specific content
according to the performance, structure characteristics, working conditions and
maintenance experience of machine. The results and repair content should be
written in maintenance record book and the maintenance chief signs it.
1) when a chain and guide plates happen to collide, timely adjust guide plate
position.
2) when it has material between guide plates and chain, need to enlarge
inputs angle of the base
3) bearing fault, not the flexible and normal operation ,need to change
bearing in time .
4) material piece, or other foreign material with death card in the crust
base, need to stop and clear in time
5)the tooth shape of the sprocket (transmission, driven sprocket) is not
straight, to adjust sprocket teeth shape or replace the sprocket timely.
6) transmission chain produce idling, we need to adjust the chain length.
7) cabinet installation is wrong, we need to adjust the vertical degree of
the cabinet.
In manufacturing jaw crusher HXJQ achieve a qualitative leap
As we all know, the cement is calcined at high temperature by the mixture of
limestone and clay. In the cement production process, the first problem is
crushing limestone. After many trials, transformation, developed various types
jaw crusher which
are classified into the coarse crushing and fine crushing jaw crusher. And the
jaw crusher currently has been the most widely used crushing machinery.
Jaw crusher belongs to the deep cavity crushing equipment with long crushing
stroke, which is good for material crushing and crushing process can be
accomplished at once. And the size of the feeding particle can be 125mm ~
1020mm. Jaw crusher can crush materials with a compression strength no more than
320Mpa, and it has a greater yield compared with similar products. The crushing
method of jaw crusher is curved extrusion, the motor drives the belt and pulleys
to make the jaw plate move up and down through the eccentric shaft. when the
dynamic jaw rise, angle between the elbow plate and the dynamic jaw becomes
larger, thus promoting the dynamic jaw plate close to the static jaw plate, and
at the same time the limestone is extruded, rubbed, ground to achieve the
crushing effect; when the dynamic jaw move down, the angle of toggle plate and
the static jaw will become smaller, the static jaw plate will be far from the
dynamic jaw plate at the function of the rod and the spring, at which time the
crushed limestone will discharge from the mouth under the crushing chamber. And
realize the volume production of the limestone along with the continuous
rotation of the motor crusher periodic crushing and discharging. After many
tests and improvements, jaw crusher break the crushing mode of hammer crusher which
crush materials by directly impacting with the hammer of hammer crusher . And
realize the aim of reducing the energy consumption.
The jaw crusher is mainly used as the the first crushing process of the
crushing production line, it can be used alone as well as be used assembled with
other crushing machinery. This series of jaw crusher has a obviouseconomic
benefit in the installation and application of cement production line.
Especially used in cement production line for limestone crushing, the jaw
crusher has been song highly praise by cement users.
Whatever in import or export we stress on both hands
Henan Hongxing mining machinery Co., LTD. Is st1:country-region w:st='on'
China's important mining machinery crusher, system, crusher, and other equipment
manufacture and export base. Since the establishment in 1986, the date of the
esong the research and development and the mechanical service as one of the core
competitive power, through the independent innovation, to grasp the patent and
core technology, efforts will 'made in st1:country-region w:st='on' China' brand
for st1:country-region w:st='on' China create 'transformation' brand. With the
constant expansion of the company and the proposing of the goal of, the
manufacturing capacity more and a very important factor. The world financial
crisis suddenly comes, let the esong mechanical realized profoundly to, want to
be in bad market stand firm, only further practicing skills. The business
enterprise growth to break the limit, sales of the great goal, had must change
model, a new production methods to achieve extensive management to the lean
transformation.
Henan Hongxing mining machinery Co., LTD since its inception, always to focus
on mining machinery and crushing equipment as the core of the crusher, mobile
crushing stand, and other equipment development, manufacturing, sales and
service, and through the complete set to dominate the products as the core of
the complete sets of equipment and technology, provide the system integration,
and system service complete solution, rapid growth for mining machinery and
crushing equipment of the industry leading. Henan Hongxing mining machinery Co.,
LTD on the important technological equipment production crushing equipment, the
sand blasting equipment, broken stand screening equipment have been widely used
in metallurgy, mining, chemical, highway, railway, hydropower station and key
construction projects, for the highway, railway, water and electricity
engineering provides complete large high-grade sand and gravel materials
solutions and equipment used.
Henan Hongxing always stick to the entrepreneur idea that business reputation
comes first, and we still carry out the service purpose of customer satisfaction
and follow the business principle of quality is the most important and our
customers are God, for this reason, Hongxing Brand mining equipment frequently
is exported to the_middle East, South Africa and the Southeast Asia and is well
received by customers.
(1) It is driven by synchronous motor; Large-type adopts low-speed
synchronous motor to directly drive the small pinion of ball grinder, and the
small pinion will propel the big geared ring to make the ball machine rotate.
Its advantages are of high transmission rate, low coverage size, easy
maintenance and improved power grid rate coefficient, but the most is pretty
expensive and needs direct electricity current.
(2) It is driven by asynchronous dynamo pinion speed lower sand maker machine. As for
large and_middle sized ball grinder, it will adopt asynchronous driving method.
The pinion speed lower machine drives the small pinion and big geared ring to
rotate the whole equipment. Its_characteristics are that it cost less, but a
whole complete set of big-size speed slower equipment is necessary.
(3) By asynchronous machine triangle belt. Small sized device uses
asynchronous machine to put the tooth tyre in motion by way of triangle belt,
but it has such disadvantages as low transportation capacity, big coverage size
and complicated repair.
For foreign equipment:
They are mainly using the following three methods:
Firstly by way of little bit sized tooth tyre and big tooth ring; secondly
central promotional mode, that is to say, the motor drives the prolongation part
of the hollow shaft neck by way of the speed lower, and the last but not the
least, the rotator is directly installed onto the prolongation part of the
barrel or the hollow shaft neck, the determinant is fixed onto the ground, thus
forming a so-called gearless promotion. For the time being, the hammer crusher machine
adopts super low speed synchronous motor whose rotating speed is just the same
as the whole equipment so that it is suitable for devices with rate more than
seventy-five hundred kw.
Large crowds are zoned pulp boat in Henan Hongxing
Too often, teams are formed merely by gathering some people together and then
hoping that those people somehow find a way to work together. Teams are most
effective when carefully designed. For this reason, on 8th April 2010, a vibrant
spring day, Henan Hongxing Mining Machinery CO.,Ltd organized an internal
training activity. In the multi-purpose function room of company headquarter
located in Zhengzhou city, the trainees from all departments learned
attentively, discussed with each other and studied from each other. We tried our
best to combine listening and learning, integrate study and application.
As an old saying goes, 'The whole year's work depends on a good start in
spring.' So always plan your year in spring and your day at dawn.
The term 'reporting to one boss' can be a misleading one. In a well-designed
organisational structure, people reporting to one boss do often form a team. But
reporting lines are frequently designed within the constraints of grading
structures. Of necessity, there is often a compromise between the need for
traditional reporting lines, and grouping people together who are a team. In
reality, team structures are often complicated, and people can be members of
several teams, because a team is a group of people working together towards a
common goal. So we give a complete training class about our product such as ball mill and other
China professional jaw
crusher.
As much as possible, include input from other members of the organization
when designing and wording these goals. Goals might be, for example, to produce
a project report that includes a project plan, schedule and budget to develop
and test a complete employee performance management system within the next
year. Write these goals down for eventual communication to and discussion with
all team members.
The employees collaborated with each other and learned relevant knowledge
hard. Through the training, all the staff not only improved their own skills and
their understanding of company administration system but also had a deeper
comprehension of us Hongxing Machinerys policy that surviving on quality hammer crusher machine and
developing through science and technology and company philosophy that virtue
comes ahead of business and profit comes after customers.
Throughout the 25 years development, Hongxing Machinery has hold to the
staff training plan of cultivating ordinary staff into outstanding talents. The
achievements, experience and lessons gained in in the process of company
progression themselves would be great training material for us. In future
training we will work harder to make every staff gain greater improvement in
daily work. We have the faith that in the positive atmosphere we RedStar people
are sure to build a world of our own and create new splendors.
We are in the belief of 'Unity is strength'. Baxia for our bright future!
How to receive baptism for Machinery Industry in 21st century
At any times, there are unique features in the development of one thing. For
business circles, the characters are more and more complex. Next, let's analyse
the main features of the development of Machinery Industry.
1: The basic station
The developed countries pay much attention to the development of equipment
manufacture industry, which is in the top place of the proportion, accumulation,
employment and contribution and provide the important material base for the new
technology, development of new products and manufacture for the equipment
manufacture industry, so it is the indispensable strategic industry of the
modern economy. Even the industrialized countries entering information society
all pay much attention to the development of machine manufacture industry.
2: Scale economy
The globalization manufacture has become the developing mainstream of the
transnational companies. At the same time of regrouping and competition
expansion, the big enterprises strengthen the investment and development for the
operation to increase whose set capacity of system, individuation and
diversification to adapt the market.
3: Imbalanced development
Taking 2003 as an example, 99% of top 500 enterprises are from North America,
Asia and Europe, which shows that the three continents are in the incomparable
governing place in the industry of world machine.
4: Deepening structure adjustment and change in the manufacture mode and
management mode
The developed countries strengthen the industry transfer and the machine
products with low adding value are arranged to be manufactured in the developing
countries with potential requirements. To meet the change of market requirement,
big manufacturers adopt professional manufacture and single product with large
quantity becomes the new characteristic of the manufacture mode among top 500
enterprises and at the same time, the traditional manufacture mode is changing
to the customer-oriented. The individuation of service is the main factor for
the competition.
5: The new change of the mode in the industry of machine manufacture
There are two kinds of traditional globalizations: one is to regard own
country as the manufacture base and sell products to other countries and the
other is to invest and build manufacture base in other countries and manufacture
there and sell products to own country or other countries. The characteristics
are: to own the manufacture facilities and technology and manufacture products
by self and for using the resources, only to use the raw materials, personnel
and fun from host countries.
With the development of information technology, the management mode changed
fundamentally and the organization mode changed accordingly. These changes
happened in the transnational companies and will keep on developing as a new
mode of globalization. The characteristic of this change is to widely use other
countries manufacture facilities and technology strength to manufacture
products and sell to all over the world. The companies of machine manufacture
industry set up processing network of parts all over the world and take charge
of the installation and marketing of the products. The preparation of raw
material and globalization of parts become the developing trend for the world
machine manufacture industry.
6: The transnational purchase in the machine manufacture industry is
intense
The modern purchase doesnt only lay emphasis on the competition and
association of strong companies is the main method to gain competitive
advantages, which is the big character for the machine manufacture industry to
gain development. Now the market competition is intense and invest for building
factory is in big risk, so many enterprises choose the combination and purchase.
On the premise of building factory, to optimize the product structure to
increase throughput, expand market share and gain scale efficiency is the best
way. The industries with high technology have the threat from technology
innovation, so only by the association, can enterprises become stronger. The
strategic purchase in the machine manufacture industry leads to the new
deployment of the resources and the cooperative situation of the competition
appears.
7: Products with high technology
The development of modern science and technology with the information
technology puts forward higher and new requirements for the machine manufacture
industry. All the countries and areas and especially the developed countries lay
emphasis on the development of machine manufacture, which shows that as the high
and new industry, the machine manufacture industry plays an important and
indispensable role in promoting the social technology progress and industry
upgrade. The fast development of the high and new technology plays the role of
driving, upgrade and alternation. The achievements of high and new technology,
such as information equipment technology, industry automatization technology,
digital-control process technology, robot technology, advanced electricity
technology, electron and electric power technology, new material technology and
environmental protection technology are widely used in the machine industry and
the technology content is the key for the market competition.
Knowledge of Magnetic Separator on history, function, selection
At present, our country magnetic separation machinery manufacturer a lot, to
make the product variety, specifications complex, the classification methods are
also different. Although various magnetic separation machine has a different
program difference, but according to the magnetic YangJiang degree, produce a
magnetic field method, structure, choose different role don't, magnetic
separation machine into a variety. Magnetic separator machine is
use of various minerals than the coefficient of different magnetization, and by
the magnetic mechanical force will magnetic mineral and the magnetic mineral
separated machinery.
In the 1950 s in China only weak magnetic field magnetic separation machine
belt type and tube type electromagnetic magnetic separation machine. Until 1965,
just from Sweden Sarah company introduces the cavitation permanent magnet
magnetic separation machine, and counterfeit, because it save electricity and
magnetic induction high strength, simple structure, low cost, easy operation and
maintenance, machine quality is light, cover an area of an area small,
processing capacity, so fast in China in application, all replaced the
electromagnetic magnetic separation machine. At present, our country magnetite
concentrator use wet weak magnetic field intensity magnetic separation machine
are permanent magnet tube type magnetic separation machine, using magnetic
pulley and magnetic force to take off the cistern, also is the permanent magnet,
realized the weak magnetic field of magnetic separation equipment and
magnetized. By the 1980 s, permanent magnetic separation machine and get the
cavitation fast development, not only the specifications varieties, and to the
large-scale development, up to 1500 mm in diameter, tube has reached 4000 mm
long, and on the structure and do improvement. At the same time, start to take
new high performance materials of rare earth permanent magnet nd-fe-b magnetic
materials, improve the magnetic induction strength, improve equipment
performance, expanded the scope of application, in recent years, its application
to obtain the further promotion, not only use it in manufacturing field magnetic
separation machine, and successfully developed several strong magnetic field
intensity magnetic separation machine.
The magnetic separation equipment level of technology has advanced
international level, some already meets or exceeds international advanced level,
in short in the world is advanced. Now in addition to the superconducting
magnetic separation equipment, China's development, production of magnetic
separation equipment has a leading position in the world.
In selecting a magnetic separation equipment, mainly is based on magnetic
minerals and feed size to determine, such as strong magnetic minerals: grain
size of 10-360 mm, choose magnetic pulley; Grain size of 6-0 mm, choose
permanent magnet type magnetic separation machine; Weak magnetic minerals; Grain
size of 7 to 14 mm, selection of roller of strong magnetic separation machine;
Grain size in order to 5 mm, but according to ore properties choose ring type,
roller type or disc strong magnetic separation machine; Grain size of 0.15 mm,
can choose the high gradient magnetic separation machine.