Discussions on the significance of Mineral Dehydration
Dewatering is the removal of water from solid material or soil. Mineral
dewatering is the removal of water from minerals.
Generally speaking, the ore concentrates classified have some moisture.
A. In the sandstone production
line. Because in the line, many ores must be washed or classified, the final
ores necessarily include more or less moisture.
B. In the ore dressing line. Whatever flotation process or magnetic process,
they both is related with water:
(a)For flotation process (flotation machine), it's obvious.
The water weight in ore concentrates of flotation plant is 4~5 times compared
with the solid weight.
(b)Magnetic beneficiation (magnetic separator) can
be divided into dry and wet ways. So, the water exists in wet beneficiation.
The reasons for mineral dehydration.
A. Transportation. If ore concentrates aren't dewatered, it will be difficult
and high-cost.
B. In cold regions, ore concentrates with great moisture shows freezing
phenomenon, which isn't helpful for ore concentrates transportation.
C. Not only dewatering for ore concentrates, but also for tailings. The
moisture in tailings is almost above 70%. Therefore the tailings dehydration is
necessary before entering into tailing warehouse.
Advanced technology in Mineral Beneficiation upswings rapidly
Mineral beneficiation is a process by which valuable constituents of an ore
are concentrated by means of a physical separation process. As one of the
initial steps of extractive metallurgy, the main purpose is to prepare the ore
prior to downstream purification processes. The most common mineral
beneficiation processes include: sample preparation, comminution, size
classification, and concentration.
Recent years, China has great changes and innovations in various industries.
Mineral beneficiation equipment brings and adopts advanced technologies from
foreign enterprises: permanent magnetic separator, spiral classifier, spiral chute.
Sign the new technology from benefits of thermal coal beneficiation.
a. Saving in transportation cost by not transporting the dirt material over
long distances.
b. Saving in capital and operating cost of power plants.
c. Cost of energy produced using washed coal may also reduce further provided
the washed coal helps in increasing PLF and washery rejects are
utilizedefficiently in higher capacity AFBC/CFBC boilers.
d. Regulating the quality of coal feed
e. Reduce the ash content resulting in improving the life of the pressure
parts of the boilers, grinding parts of mill, pulverized coal pipe lines, coal
burner nozzles, ducts, ESP internals, air pre-heater seals, ID fan impellers
etc.
f. Specific secondary oil consumption is also expected to reduce.
For beneficiation, as we know, flotation beneficiation and magnetic
beneficiation are used widely. In the two ways, flotation machine, magnetic separator,
spiral classifier, spiral
chute are the important equipment. There are another way: gravity
concentration.
Gravity Concentration, one of the oldest mineral beneficiation processes, has
evolved over the decades and continues to play an important role in modern
mineral processing operations.
Gravity concentration, where applicable and effective, has the lowest
installed and operating costs when compared with other beneficiation
technologies. It also tends to have the lowest environmental impact as gravity
concentration does not require the use of chemicals and reagents. Hence, with
the recent increases in energy, capital and operating costs as well as
environmental concerns, gravity is often one of the first processes evaluated
for new flowsheets.
In the case of gold and other precious metals, modern gravity concentration
equipment can easily generate saleable concentrates and provide quick cash flow
at a relatively small capital cost.
Finally, gravity concentration provides the versatility for treating a wide
particle size range. Using pre-concentration as an example, devices such as jigs
and spirals can be used for coarser particle size classes while proven enhanced
gravity concentrators can be used for scavenging fine particles. Modern
centrifugal concentrators are routinely effective down to 20 microns. Good
performance to below 10 Microns has been demonstrated in some cases.
Choice of Hongxing machinery equals to selection of assured brand
In the era of thchnology economy, advanced technology has taken the leading
position in the business circle. As to buyers, it's beneficial for a long period
to purchase the advanced equipment with reasonable price. Henan Hongxing is just
the best manufacturer of mining equipment.
Henan Hongxing Mining Machinery Co., Ltd is a joint-stock mining machinery
manufacturing enterprise integrated in scientific research, production and
marketing. The products mainly include four parts: stone crushing machines, sand making machines, powder
making machines, ore dressing machines, and also the brick burning equipment.
Our mining equipment is useful for concentrating metallic minerals and
non-metallic minerals, especially for low-grade ores and tailing ores, so many
considered non-value or discarded ores have been used. Our equipment is popular
in separating gold, tungsten, tin, nickel, copper, iron, manganese, titanium,
lead, zinc, tantalum, columbium, uranium and some kinds of non-ferrous metal,
like quart, zircon, and barite. The stable performance, simple operation, low
cost, and environmental protection are all features of our equipment. For
example, our VSI crushers, PE series jaw crusher, YGE series coarse
crushing movable crushing station are all in advanced technology designs and
high quality. If you are interested in them, the lowest quotations await for
you.
Taking the movable crushing station. The coarse crushing movable crushing
station can crush the material in the first-line of the jobsite and avoid the
middle link of transporting the material to other places and then crushing. It
saves the transportation fee greatly. Besides, the lengthening machine frame can
send the material directly to the transferring truck wagon box and then leave
the jobsite easily.And it includes the PE series jaw crusher. This jaw crusher
has the high-efficiency, multi-function, excellent crushing product quality as
well as the reasonable structure design and prominent crushing characteristics.
It has the strong adoption ability for the transporting quantity, material
particle size and abrasiveness. It brings long wear time and higher work
efficiency. The reliable and stable quality establishes the perfect reputation
among all the users domestic or abroad.
Hongxing Brand is a 'China Famous Brand' for reliable and stable quality, and
been awarded the Civilized Enterprise Key Enterprise Enterprise with
Standard Quality and Enterprise with Honesty and Credit Standing. The company
has modernized management system, first-class gold-processing equipments,
perfect detection methods, high-quality personnel and fine after-service. We
firmly believe that we can get sincere repayment with our sincere dedication.
And it's not in doubt that ' To choose Hongxing is to choose convenience.'
Another kind of treasure for mining production industry
Slags, ore tailings, industrial waste, waste water are common and usual in
mining production industry. At present, the government advocates 'environmental
protection', with the policy, many mining machinery industry try all ways to
take good use of the industrial waste. Let's make an analysis.
China may be the main ferrous metallurgy industry, solid waste, in 2005 made
349 million tons of metal slag, smelting slag produced 146.19 million tons,
(ones about 50 million a ton of steel slag, blast furnace slag around 9000
tons), comprehensive consumption of 128.48 million tons, accumulated in the past
having a total storage capacity of two million tons, a spot of 3 acres, the open
storage with the smelting slag dumps land seizures, pollution, poison the soil,
water and air, seriously impact the ecological environment, producing
significant economic loss or potential and waste of resources. Approximately a
ton smelting waste stockpiles of 14.25 billion yuan total economic loss,
economic lack of 2.85 billion yuan on a yearly basis. Therefore, the smelting
slag of harmless, treatment resources as well as the arena of China attaches
great importance to the focus countries, we promote the recycling economy is
usually a central part. Granulated blast furnace slag utilized for fine grinding
and coarse grinding, respectively, while in the form used, is the using the most
appropriate metal slag process.
We can see the slat recovery from copper slag recycling, iron slag concrete
and steel slag production process.
Iron Slag Concrete
Clinker, iron slag concrete or some other materials mixed with a grinding
circuit of ball mill ,
qualified powder to the clinker, iron slag concrete powder library. Synthesis
inside cement plant, as
outlined by market demand and national quality standards, the slag and clinker,
slag powder, measured in proportion, mixing, and homogenization, the preparation
of several intensity levels of slag cement or composite cement.
Steel Slag Production Process
Steel slag production process in several forms, can yield high thin tube mill
(especially Rolling Mill) a open process, it is usually a regular ball mill,
high quality separator a closed process; generally is a closed vertical mill
process can be in addition to roller press and ball mill grinding process and so
forth. These processes share is: need to be of high slag grinding into fine
powder (collectively described: slag powder), that slag particles within the 80%
50m, specific surface 380m2/kg, which, 10m ultra-fine powder around included 30
to 40%.
Copper Slag Recycling
Raymond grinding mill which has a reasonable and reliable design for copper
slag recycling, with advanced technological process, couple of drying, grinding,
as well as powder especially in the massive grinding process, to totally meet
customer demand, the primary technical, economic indicators have reached
international advanced level. Raymond mill for copper
slag processing may be used to give you the heat stove, drying and grinding to
achieve the procedure for slag, slag qualified library in the slag. Save slag
dryer, simplifying the assembly process.
Measures taken to release the overtime and overload working of a Jaw crusher
Jaw
crusher-hydraulic type jaw crusher is used through the hydraulic adjusting
device adjust piston kind of fuel oil pump trip, based on effective hydraulic
system trace quantity of oil leakage automatic regulation size oil, work
cylinder injection with bolts restrictions limit elongation, overcome the job of
hydraulic system dynamic jaw of hydraulic pulse, facilitate row ore mouth
regulation.
Jaw crusher is the common equipment in every mining production process. As
the equipment, there are some parts easy worn down especially in overload work.
As we know, machinery equipment usually cost much, so we have to know how to
keep and maintain it to extend the using life.
Hydraulic system in accordance with the maximum allowed by crushing force
crusher hydraulic regulator conditioning nut set, when oil pressure rises,vibrating screen, oil
pressure adjusting device of plunger spring compression right shift, driving the
piston type fuel injection pump piston counter-clockwise, shorten the piston
effective vacation to slow up the quantity of oil, limit system injection
pressure rise; Conversely, hydraulic system low, boost the volume of oil, steer
clear of the hydraulic system of down, hydraulic system inside the initial set
keep hydraulic pressure.
(1) an average work during normal working, crusher thrust board in focus on
the role cylinder pressure below hydraulic cylinder thrust, action in limit
position about the board, usually do not produce mobile, thrust broken material;
normal crusher
(2) overload protection when jaw crusher cavity broken in the crushing
object, the broken force increases, this time around jaw crusher thrust board
within the cylinder role work pressure is more than the hydraulic cylinder
offers the thrust, for ruthless oil cylinder cavity hydraulic transient rise,
throttle valve valve movement helps make the movement, the machine (hydraulic
cylinder) oil leakage, limit thrust board thrust (this is the biggest force) and
largest broken protect the equipment;
(3) the broken out fault things in the crushing cavity, due to work cylinder
can offer the utmost limit, the pistons thrust right shift retract,
correspondingly crusher row ore enlarges, as well as the mouth with the jaw
broken motor gear, the broken gradually downward motion and also the final thing
in the ore discharge, automatic eliminate broken mouth cavity inside the broken
objects. If broken in to the cavity in the output of the 'broken things
products' is unqualified, can remove the auxiliary devices;
(4) automatic recovery every time a broken things out, the piston in
automatic after covering position, as the separated, action valve in effect
about the instantaneous cavity pressure not make valve core recovery limit
position on to never discharge system the oil; Concurrently, piston type fuel
injection pump in oil pressure beneath the action of adjusting device towards
the largest quantity of oil pump to function oil, before work system cylinder
piston moves left to limit position. To date, crusher resume normal work
condition.
Frequent occasions in overload, jaw crusher adopts hydraulic overload
protection has obvious superiority, the power can be as follows:
(1) safe, reliable, sensitive reaction reliability for protection device is
fairly important. The hydraulic protection system in order that the device
operation, even when could be the system failure as well as the action can't
action,conveyor belt, accumulator with buffer role, could make the thrust board
in overload, and with the right shift when pressure relay realize power,
alarm;
(2) might be adjusted in line with the different occasions overload load by
adjusting device conditioning nut adjust overload load;
(3) after overload protection, automatic may be reliable out fault, faster
reset to revive normal production, don't need to replace parts, both economic
and time;
(4) facilitate computer operation and control, all to easy to realize and
fracture process automation.
Methods and considerations can be given, and concrete measures and plans are
done by yourself. Whatever, it will get benefits from the right rules. We
Hongxing Mining Machinery Co., Ltd. mainly produces large and medium-sized
series mining machinery, metallurgy equipment, building materials equipment,
etc.We make a range of grinding equipment and production line. The company has
passed through ISO9001:2000. We believe that high-quality mining machinery
equipment along with your efficient measures, the best profits will show up even
for jaw crusher overload work.
Top views on Low-Carbon Environment Mining Machinery Industry calls for it from itself
Recently, 'environmental protection' is important and popular in the world.
'Low-carbon' is the aspect of the subject. Low-carbon life, low-carbon
consumption, low-carbon trip... To carry on low-carbon is not just in connection
with the effectiveness of our country, living environment and industrial
development but additional to each and everyone's health for the long term.
Low-carbon is done from oneself. Zhengzhou is the core of Henan and is the
big city. With recent years' development and constructions, the environmental
pollution is more and more serious. In construction industry, the machinery
equipment is essencial, jaw crusher, impact crusher,
excavator, grinding mill machine. To protect the environment, it's efficient to
reduce and solve the pollution of construction waste: tailiings, waste water,
stone slags. One of the solutions is to recycle the construction waste.
Construction waste recycling is the separation and recycling of recoverable
waste materials generated during construction and remodeling. Packaging, new
material scraps and old materials and debris all constitute potentially
recoverable materials. In renovation, appliances, masonry materials, doors and
windows are recyclable. In construction waste recycling, there are some
considerations.
Most construction waste goes into landfills, increasing the burden on
landfill loading and operation. Waste from sources such as solvents or
chemically treated wood can result in soil and water pollution.
Some materials can be recycled directly into the same product for re-use.
Others can be reconstituted into other usable products. Unfortunately, recycling
that requires reprocessing is not usually economically feasible unless a
facility using recycled resources is located near the material source. Many
construction waste materials that are still usable can be donated to non-profit
organizations. This keeps the material out of the landfill and supports a good
cause.
The most important step for recycling of construction waste is on-site
separation. Initially, this will take some extra effort and training of
construction personnel. Once separation habits are established, on-site
separation can be done at little or no additional cost.
The initial step in a construction waste reduction strategy is good planning.
Design should be based on standard sizes and materials should be ordered
accurately. Additionally, using high quality materials such as engineered
products reduces rejects. This approach can reduce the amount of material
needing to be recycled and bolster profitability and economy for the builder and
customer.
For mining machinery industry, the tailings recovery is also efficient to
protect environment. And also the advanced machines: portable crushing station,
ultra-fine grinder, high-pressure Raymond mill.
Strategic prediction from Prophecy Resource Corp. will bring business opportunities for China
Recently, I have read one article about Prophecy will make invest in
Compliance Energy Corporation. The article is like this: Prophecy Resource Corp.
reports that it has acquired 5,000,000 common shares of Compliance Energy
Corporation (Compliance), representing approximately 8% of Compliance
outstanding shares by means of a non-brokered private placement. Compliances
majority interest is the Raven Coking coal crushing machinery Project located on
Vancouver Island, Canada in addition to other coal projects totaling 75,000
associated exploration and development acres. The investment represents
Prophecys first foray into the metallurgical coal market to complement its
substantial 100% owned open-pittable thermal coal resources in Mongolia (839 Mt
Measured, 579 Mt Indicated). The Raven Underground Coal Project contains high
volatile A Bituminous coal suitable for targeting the metallurgical coal market
as a blend product or the thermal coal market. The project is owned 60% by
Compliance Energy and 40% by a subsidiary owned by Itochu Corporation of Japan
and LG International Corp. of Korea. Prophecy paid CDN $1,750,000 (or $0.35 per
share) for its interest in Compliance Energy. The total coal tonnage at the
Raven Underground Project (as reported by Pincock, Allen and Holt in its NI
43-101 resource estimated in April 2010) is 71,998,201 tonnes of measured and
indicated and 59,430,517 tonnes of inferred.
South Fork Coal Company, LLC, a wholly owned subsidiary of Xinergy Ltd., a US
Central Appalachian producer of high quality coal, is pleased to announce that
it has completed a detailed review of the mineral exploration, development and
production activities at its Greenbrier metallurgical coal reserves (the
Property) located in Greenbrier County, West Virginia. The work was conducted
under the supervision of James Canterbury (Qualified Person) of Summit
Engineering Inc. and is detailed in a National Instrument 43-101 (NI 43-101″)
technical report on the Property entitled An Independent National Instrument
43-101 Report Summarizing Mineral Exploration, Development and Production
Activities of South Fork Coal Company, LLC movable crushing station and
screening machines Reserves, Greenbrier County, West Virginia (the Technical
Report). The Technical Report indicates that there are approximately 32.4
million measured and indicated mineral resource tons currently leased, from
which there are approximately 25.4 million proven and probable mineral reserve
tons on the Property in the seven seams evaluated in the Technical Report. These
results supersede the estimated results that were disclosed in a press release
dated January 31, 2011. The base case mine plan anticipates the Company starting
production on or about October 1, 2011, at an average of 10,000 tons per month
for 2011, then ramping up to a run rate of 500,000 tons annually in 2012. The
company envisions total capital expenditures for the Property to be in the range
of US$25 million US$40 million.
Jon Nix, Xinergys Chairman and CEO, commented, We are pleased to provide
all interested parties, including our shareholders, with the additional color on
our previously aggregate crushing plant metallurgical coal acquisition contained
in this Technical Report. Bernie Mason [Xinergy's President] and his team in
West Virginia have done a tremendous job executing our vision of creating
shareholder value through organic growth, as well as accretive acquisitions with
this being the most significant to date. We expect this Property to have a
substantial, positive financial impact on our company going forward. Similarly,
we hope that the prediction will take great development chances and profits for
China mining machinery industry. We company will make well preparation for this
challenge.
Second-hand market ranging from all aspects in society with great popularity
In present, second-hand market is popular ranging from living commodity,
clothes, comestics to computers, machinery. In the complex second-hand market,
it's optional to make purchase. Which is the best method to choose mining
machinery such as jaw
crusher, ball
mill, coal beneficiation equipment?
Choosing second machinery for running daily operations of a company or an
organization is one of the most cost-effective and efficient ways to increase
the percentages of productivity levels. Though, going for such an option might
involve certain risk factors like how long the machine would function properly
or how much time will it take to produce finished goods, they still rule over
the hearts of several business entities because of the fact that used machines
seem to be a budget friendly option to them.
The prime reason for purchasing second hand machines is that one doesnt have
to spend huge sums of money on their purchase while exceeding their budgets. An
organizations prime growth is judged on the basis of how cost-efficient it is
at the time of deciding for its operational activities. Moreover, companies or
business entities that are establishing or running out of losses can opt for
second hand machine equipments in order to reduce their cost of daily operations
and run production processes smoothly and conveniently.
If you wish to purchase or buy second hand machines, searching for a reputed
and a reliable used machine dealer can help you sort out the best machine
equipment for your businesss daily activities. However, with ever so expanding
Internet market, the search for such machinery can also be done through online
shopping portals dealing with the sale and purchase of used machine equipments.
Although, surveying machines personally by visiting the stores before investing
in them is recommended, they can also be bought directly through portals by
paying for them through credit or debit cards.
Excellent Grinding Equipment can help ensure pharmaceutical industry
Tip of the day: with the advanced technologies, there are more and more
advanced machines in various industries. For medicine and pharmacology, it shows
the latest and sophisticated machines designed for the process easier faster in
the pharmaceutical industry. There are labeling machine, washing machine, powder
filling machine, grinding mill machine, liquid filling machine and so on.
Hongxing supply all types of grinding mill machines for pharmacology,
micro-powder making machine, ultra-fine grinder, high pressure Raymond mill.
Drug grinder for the pharmaceutical, chemical and other industries. With the
feature of air-cooled, no sieve etc. It is not restrained by viscosity of
material , hardness, and fiber, and can play a good grinding effect on all kinds
of materials. Especially suitable for grinding the Chinese Medicinal Materials
which with fiber, including viscosity, oil, sugar etc. Widely used in crushing
the pharmaceutical raw materials, intermediates, herbal medicine, pesticides,
veterinary medicine to achieved ultra-fine powder. Pharmaceutical industry is a
vast industry and having so many different types of machines and equipments are
implying in this industry. Drug grinder is an ideal and professional updating
ultra-fine Crushing machine to deal with all kinds of Chinese herbal medicine,
Western medicine, pharmaceutical drugs. The Grinding machine with advanced
technology, stable performance, widely used in Western laboratories, hospitals,
medicine and health products plant, bio-chemical, cosmetics factory, medicinal
plants.
There are double cone blender (mixer) which is used for mixing dry powder and
granules in a homogeneous manner. For proper mixing two third of the volume of
cone blender needs to be filled The octagonal blender also helps in the same
process but for V type blender the powder comes from both sides and because of a
suitable speed the result of the powder is much better. As it has got a simple
design, requirement of maintenance is also less.
The pharmacology industry is one of the cores. All people can't leave the
drugs. To help the pharmacology industry better and make drugs assrued, we
manufacture and supply high qualigy powder grinding machines.
Flourishing Road Construction Industry motivates expansion of Machinery Industry
Construction revolution has show the way to globalization and marvelous
transportation development all over the world. Not only India is covering behind
in the interconnection and interconnection of cities with the best
transportation. Road construction equipments is crossing the leading road system
of 3 million km all over the motherland, India is witnessing marvelous mobile
asphalt plant insurgency different off in modern India. In Indian road
construction surveys has passed out the number of mobile drum mix plant armada
of around 48.4 million at the end of part and its mounting enormously lacking
any ending.
In road construction industry, machinery equipment is essential, such as
stone breaker, sand maker, sand washer, grinding mill,
excavator etc. Thus, machinery industry develops along with road construction.
Indian road construction machinery manufacturer are growing transportation and
mobile hot mix plant system has already implicated in heavy road construction
projects with general highway development program structure the quality roads
plants and national highways connection main cities. In Indian road construction
marvelous chance to and enlargement all gates are opened for a variety of road
construction machinery and road construction industry to construct
infrastructures as roads, national highways, ports, bridges and major road India
machinery construction works. The machinery equipments construction machinery
and paver contractor development industry is probable to bitumen and pollution
unit produce about 20% per annum for the next 15 years.
For China road construction machinery market, the future is similarly bright.
Many machinery companies research and develop new types of machines to meet
market demands: mobile
crusher, VSI crusher, micro-powder grinder, and improve the product service
to keep and increase the client groups. Some road construction require and
expansion at the front position the market is difficult hot for all types of
pollution control unit and road construction machineries related to road,
bridges and building best infrastructures. The road construction machinery India
is expected to be of great power and major segments which are expecting growth
are pollution unit, asphalt pavement and asphalt mixing plants such as asphalt
drum mix plant, hot mix plant, mobile asphalt plants. The require for these road
india machinery construction equipments is considerable and not only India but
countries throughout the world are getting equipment from India of greatest
excellence.
Instructions for main cement equipment in operating cement production line
Cement clinker is usually ground using a ball mill. Traditional methods,
the ball mill during the processing of materials can usually perform two
effects, one is broken effect, one is the grinding effect. General sense, the
effect can be broken using other ancillary equipment to complete the crushing.
The abrasive effect of the level of its direct impact factors can be attributed
to the speed control on the ball. Under normal circumstances, the main ball
speed reduction from the basic power distribution unit and drive gear and pulley
device control. For the large ball, since the drive motor will start the
beginning of a great loss of energy, and because the ball inertia force can not
effectively use reducer mill to effectively control speed in a short time.
For cement production line,
a breakdown of the number of particles of cement and cement products taste
directly linked to the size of ball speed. So, that is, as long as improve their
speed by the speed control system produce changes in the material out of or
resulting changes in production levels to maintain a constant speed can be a
great position to create more profitable business. However, because there are
some reverse gear torque limit, can not indefinitely increase ball speed, after
reaching a certain level, if that deliberately continue to increase speed, they
tend to burn mill reducer drive coil, resulting in equipment discontinued, the
general mill maintenance cycle in 1-2 weeks. Such consequences are no different
from the enterprise to bring serious economic consequences. Here is the
introduction to cement production line's correct method of operating ball
mill.
1) the planetary ball mill gear dust cover must be tight to prevent dust from
sand intrusion.
2) found gear and main bearing sediment may or invasive treatment should be
immediately stopped and cleared, and definitely not delay.
3) the planetary ball mill large tile fever, the occurrence of an accident or
near Burnt Burnt should take immediate measures to forced cooling may not stop
immediately, to avoid causing 'axle' of accidents.
4) must be strictly enforced to the mining, water supply, add ball is
prohibited overload, attention to prevent 'belly up' phenomenon, but not too
small for the amount of ore. But does not allow empty-load operation, so as not
to bash liner.
5) the screws should be added to the fixed milling hemp liner ring seal to
prevent leakage, leakage of plasma.
6) the gap between the liner for the 10-20mm for replacement (when available
oxygen welding cutting too tight).
7) planetary ball mill no more than two consecutive starts, the first and
second interval of 5 minutes. The third starter must be approved by
electricians, fitters with the check before starting.
8) the same shop with a few mill, the two synchronous machine may not start
simultaneously.
Apart from ball mill, cement crushers in cement prodction process are very
important. Most of the raw materials will have to be crushed before being used
to process cement, such as limestone, clay, iron ore and coal, etc. Limestone is
the largest amount of raw material during cement production. After limestone
mining, limestone is generally of large size and high hardness. Therefore the
limestone crushing is very important in the whole material crushing. The common
cement crushers are jaw
crusher, VSI impact
crusher because of the easy principle, convenient maintainence and low cost.
However, if the whole cement mining scale is of large size, we usually choose cone crusher or impact
crusher to assit jaw crusher and to be secondary or tertiary cement crusher
machine.
Hero of Current Crusher Industry - Coarse Crushing Movable Crushing Station
The great development of infrastructure investment and economy is obvious and
welcomed. Along with the development, there are advantages and disadvantage.
There are more and more new types of mahcinery equipment showing up; while
increased construction waste also will be increased. In general, we can solve
the disadvantages with advantages. As to handling of construction waste, R &
D team of Henan Hongxing push the new model equipment, YGE coarse crushing
movable crushing station to achieve the recycling of construction waste re-use.
The crusher machine is conveying, crushing and screening as a whole can be
crusher walking equipment, walking up and convenient, reducing the needs of mobile crusher due to
the unnecessary loss, reducing the investment costs, thus becoming a new 'King
of Crusher.' And also The integrative full-set machine frame eliminates the
segregate components disadvantages, such as jobsite complicate, material waste
and work time long. The proper space arrangement of this machine frame improves
the flexibility of jobsite residence. It indicates that China has successfully
developed and put into operation crusher production has reached a new level of
technology, and attracted close attention at home and abroad, especially in the
opencast coal mine and construction waste disposal.
In the international financial crisis, the Dawn Heavy Industries Recognizes
that the survival and development of wind and waves in order to gain a firm
foothold in the market, to the unique in the 10000 Ma, they must go beyond
innovation, competition, growth, and thus a step by step to climb national and
even international top-notch science and technology summit. It is based on this
strategic thinking, Hongxing Machinery every year a large number of human and
financial resources for science and technology research and development, and
achieved rich fruits and its production of a series of crusher machine, sand making machine,
grinding machine and other grinding equipment, regardless of type or quality of
technical level, are among the best in the same industry at home and abroad.
In accordance with the survey analysis, since the second half of last year,
with the world financial crisis on China's industry, especially building
materials, cement, equipment, industry, the impact and influence, Hongxing
Machinery insist on researching, testing and comparison to face the 'winter' and
run independently of crusher equipment - YGE movable crushing plant. At the same
time Hongxing's machines have been exported and known in Middle East, South
America, Europe, Japan and worldwide regions.
It's fashion to find partner online and Hongxing will be the policymaker
Mining machinery industry is a large property. Tremendous machinery companies
there. Mining operations can be large and complex undertakings. In order to keep
things running smoothly and safely, you need to have the mining supplies on hand
to make repairs and make sure your project is completed on time. Nowadays,
internet is popular, and online business is common. How to select proper and
excellent companies online to cooperate with your own business?
Many mining equipment manufacturers have detailed specifications and photos
of their inventory on their websites. When browsing the offerings of a mining
equipment manufacturer, look for deals on refurbished or used mining equipment.
Find everything from dryers and kilns to screens and centrifuges. No matter how
big or small, you can find the mining tools necessary for any type of mining
operation, or any stage of processing materials. Find mine equipment for:
When you scan the company's website, you can learn about its scale, products,
establish year, financial foundation. Maybe, there are some frake messages. It's
necessary that you must be cautious. One company, the enterprise culture is
important and stands the image. Henan Hongxing is a joint-stock company. It is
located at the High & New Technology Industries Development Zone of
Zhengzhou,China with an area of 50 thousand m2 which includes 15,000 m2 of
standard heavy duty industrial workshop. Equipments include more than 160pcs of
large and medium sized metal processing, riveting and installing machines. The
maximum assembly lifting capacity is 120T. Hongxing is the main manufacturing
and exporting base for the mining machineries. We believe that Henan Hongxing is
your proper and best choice for cooperation.
Bold prediction for global mining machinery industry in Year 2013
Global demand to increase over 4% yearly through 2013. Global demand for
mining equipment is projected to increase over four percent per year through
2013 to exceed $60 billion. Despite a sluggish outlook in the shorter term,
recovery is expected in the mining industry due to rising demand for commodities
such as iron ore and copper. In addition, the ongoing global thirst for energy
will boost global coal output. China and India will be leading sources of mining
equipment demand. However, just as importantly, these nations will continue to
fuel demand for mined products throughout the world, thereby providing
opportunities for machinery producers.
Developing areas to exhibit above-average growth
Eastern Europe, with extensive mineable resources, is projected to exhibit
above average growth in mining equipment demand, along with developing areas of
Asia, the Africa/Mideast region and Latin America, with the mature markets of
Western Europe and North America trailing. Within the latter two regions,
however, are some fairly notable global mining powers, including the US and
Canada, each with an abundance of natural resources; and Germany, which is a
major source of coal.
Asian markets now dominate other regions
China has shown strong growth in mining equipment demand, a direct result of
investment in its local mining industry. For example, coal output more than
doubled from 1998 to 2008, reflecting the nations intense need for energy.
China is also a major source of commodities such as iron ore and bauxite. China
has quickly emerged as the worlds largest producer of mining equipment, due in
large part to the nations growing mining industry. The other largest producers
of mining equipment are generally found in the United States and the
industrialized nations of Western Europe. Such countries have a long history and
extensive expertise in the development of capital equipment industries of all
types, which many have leveraged in mining machinery.
China mining machinery industry, Hongxing Machinery Co., Ltd., A ZA!
China machine tool industry has been in the atmosphere of Green Manufacturing
At present, vice excutive sectary - Mr. Jingming Li of CMTBA, said
thattraditional thinkings and production methods is going through deep
changes,and the evoluation of 'green industry' is rising in machine tool
industry.Todays, our machine tool industry is trying to realize 'green
manufacture'through four types of technical measures:
a. Realizing low carbon through technology innovation.
b. Realizing low carbon through processing craft innovation.
c. Realizing low carbon through structure reforms to reduce consumption.
d. Realizing low discharging through recovery and lubricant.
As to how to realize low carbon through structure reforms to
reduceconsumption, Mr. Li gave an example. Nowadays, Tianjin Jingji Grinding
MachineCompany, Chongqing Machine Tool Company manufacture big size machine
tools, which adopt mainly cavity wall structure, and they arrange
mechanicalstructures through theory analyses and meticulous strategies. Thus the
bestrigidity can be obtained by the fewest materials. Furthermore, Mr.
Lirecommended the popular technologies and methods like automatical recovery
andseparation, dust collection and recovery, self-lubricating
materialsapplication, less oil lubrication technology. All the technologies can
reducethe discharges and shrink environmental polution.
Mining jobs all over the world with high standards for global mining enterprises
Mining is becoming increasingly important to Alaskans looking for good-paying
jobs. Not only does the industry provide high wages, the geographical diversity
of the mines provides employment opportunities to oftentimes economically
challenged rural regions of the vast state. According to the Alaska Department
of Labor & Workforce Development, the number of mining jobs in Alaska has
jumped 40.3 percent since 2000, almost triple the statewideaverage employment
growth of 14.1 percent for the decade.
The Australian minerals industry involves the exploration and mining of
minerals (including coal) and the associated minerals processing industry. It is
one of Australias most important industries and provides direct and indirect
benefits to all Australians. In recent months, the unprecedented global growth
demand for minerals has slowed considerably and companies in the resources
sector are scaling back some operations and planned expansions and a number of
workers have been laid off.
Of course, in many other countries or regions, the jobs of mining industry
are welcomed similarly. It also drives the growth of mining machinery industry.
Mines are often the largest, or among the largest, employers in their borough or
census area. Mines also tend to be located in remote areas where other
employment opportunities are scarce. For mine safety, high-quality mining
equipment is essential. Various models of equipment consists of jaw crusher, impact crusher,
grinding mill, beneficiation equipment, mobile crushing plant and so on.
High-quality products and high-standard enterprise management can guarantee
stable productivity, high efficiency, safe working environment. Hongxing runs
obeying the rules.
Rising RMB exchange rate makes great impact on mining machinery
Problem on RMB exchange rate has been advertized in large scale. Many western
countries put pressures on China around RMB exchange rate. Especially, the issue
of Sino-US trade surplus has made the RMB exchange a much more important topic
than ever. Since the Chinese government changed its exchange rete regime on July
21st, 2005, studies on further reform steps have become booming. Nevertheless,
China government state many times that they will keep RMB exchange rate stable.
Of course, with the appreciation of RMB, it brings many significant influence on
various industries such as on inflation, especially on its persistence, hence
the persistence of shocks to price stability. Henan Hongxing is specializing in
exporter of mining machinery equipment. Views on this point, there are some
analyses and predictions.
The appreciation of RMB will affect exports, mining machinery include. We can
give an simple example. Supposing that Henan Hongxing Machinery Co., Ltd export
a new type sand making machine
to South Africa, and both sides agree with paying by U.S. dollars, while the
equipment price is $25000. If before the appreciation of RMB, the exchange rate
is like this $1 = 8.3 yuan RMB, so we can get 207500 yuan RMB from banks; now
the RMB exchange rate is $1 = 7.9 yuan RMB. So after appreciation we can only
get 197500 yuan from banks. Thus vested interest will reduce greatly, even will
make the losses not to keep the exports. As to mining machinery, other exporting
enterprises meet the same problems and no exception.
Present RMB exchange rate has raised to $1 = 6.6415 yuan, which breaks
through the gate of 6.65 to creat a new top. And also, some specialists predict
that the pressure of RMB appreciation is still great and it signs the unstable
RMB exchange rate.Under this situation, how to deal with the trend for mining
machinery industry? Hongxing company holds the view that mining machinery
exporters shall change the main business point and pay more attention on
domestic markets. With the development of science and technology, demands on
domestic markets are more and more, which will also take great chances and
profits. For example, foreign countries has raise the price of steel that
affects the domestic crusher industry. Therefore, many enterprises are trying to
change the strategies to avoid the attack and loss. At present, China
construction industry is prosperous. However, in construction process, mining
machinery is essential. For example, jaw crusher, grinding
equipment are used widely. So in the trend of RMB influctuation, it's efficient
and wise to grasp domestic markets of mining machinery industry.
Important circle in heavy industry task: latter maintenance of cone crushers
In task of heavy mining machinery, it's important for equipment model
selection and operation. However, later period maintenance is similarly
significant. Proper and timely maintenance can extend the life of one equipment.
Here, taking cone crushers as
the example.
A. the materials must be in the middle of the distributor, see diagram 14. it
is not allowed to put the materials into the crushing chamber directly, because
it will make the crusher overloaded and the liner plate will be abraded
unevenly. Correct feeding conditions :
a. the materials are distributed equally to the crushing chamber.
b. The quantity of materials should not higher than the mortar.
B. the max feeding size should not equal to the feed opening, (the max
feeding size=85% of the feed opening) otherwise, it will lead to:
a. the capacity is low
b. some spare parts will be damaged.
c. crusher is not allowed to start in overload condition in case of
accident.
d. when stop the crusher, stop the feeder first. After the materials are all
discharged out, stop the crusher.
e. the locking system and hydraulic station should be checked often to avoid
problems.
Capacity of the crusher
Capacity is subject to feeding method, material size, size of final product,
material nature, temperature, etc. the range is wide. The capacity is under
certain conditions.
Change of mortar
There are u-shaped bolts on the adjusting ring. Fill zinc alloy into the
space. When installing or changing the mortar, after 6-8 hours' operation, check
the fastening conditions and screw the U-shaped bolts again.
Change of the crusher inner wall
The Cone crusher inner wall
is fixed to the cone crusher body through a cone end. There is zinc alloy
between them. When installing or changing the inner wall, after 6-8 hours'
operation, check the fastening conditions. If there is loose, fasten it.
Mesh of gears
The friction of round plate changes the gap between gears. To make the gears
properly meshed, clients are required to put a mat on the bottom cover. The
thickness of the mat should equal to the friction of the round plate.
Bowl-shaped bearing and sealing device
When installing the bowl-shaped bearing, make sure the oil seal is not
damaged by the steel cable.
When assembly, scrape the spherical surface to ensure the space between
crushing cone and the spherical surface is kept within 0.35-0.5mm.
The bowl-shaped tile is fixed to the bowl-shaped bearing support through lock
pins to prevent the tile rotate in circle.
The bowl-shaped bearing support and the frame are fixed together by lock. If
there is space between the support and the frame, deal with it immediately.
The cylinder liner and the frame is the third transient assembly.
To avoid the liner rotating, the upper part of liner is filled with zinc
alloy. When changing new liner, make sure it is according to the practical size
because the after long time's operation and assembly, some changes may happen to
the crusher. If the space is too large, the liner will be broken.
Conic liner
The cone cover and the eccentric shaft should wring each other. Fill in some
zinc alloy to stop the cover rotating. The space should be full of zinc alloy.
The cover may change its shape due to the hot zinc alloy, so check the size of
d1, d2 and B of a new cover. If it is incorrect, correct it. When making spare
parts, make sure it is fit for the practical size of the inner diameter of
eccentric shell.
Springs
A. The function of springs is: when some uncrushed materials enter the
crusher, they will prevent crusher from damaging. Therefore, the pressure of the
springs and the crusher is corresponding to each other. If the crusher is in
good condition, the spring is stable; only when uncrushed materials enter the
machine will the springs be pressed.
B. If the upper part of crusher vibrates, clients are required to check the
machine carefully and solve the problem. If pressing the springs incorrectly,
some parts may be damaged, because pressing the spring will increase the
pressure of the crusher.
The reason why the upper parts of crusher vibrate is:
a. feeding unevenly or overfeeding
b. there are many small lump materials in the raw materials or the humidity
is too high
c. the discharge opening is too small.
The outer rotation parts of the crusher should be protected with cover which
is prepared by clients.
Sand maker of HXJQ installs and runs smoothly and easily
Hongxing impact
crushers are the heavy type equipment, and also called sand making machines.
The installation and operation both have fixed ruels and instructions. Generally
speaking, if you install and use the sand making euqipment according to the
following instructions, the equipment using life, product quality and personal
safety can be guaranteed. OK, let's list the attentions when installing and
operating a sand making machine.
A. When installation, adjust the horizontal position. The machine must have
the basic conditions:
1) feeding materials sequent .
2) large pieces of materials can return back to the machine.
3) there is the lifting equipment upon the machine and it can lift the
machine conveniently.
4) there is enough space to check up on one side of crusher.
1. Preparation works before start-up Sand making machine has a trial run for
4 hours in factory and all parts are in order. However, you must check up the
machine again before start-up.
1) Check up turntable is balanceable or not, that is, wearing parts is
installed in a whole set or not .
2) The position of triangle belt is suitable or not, that is, strain is
suitable or not.
3) All parts are connected steadily or not, and screws are fastened or not
1-4 Check up if there is a tool or sundries in the machine. Close the inspection
door and plug into safety bolt. Don't open inspection door when operation. 1-5
Check up the running direction of engine and turntable is correct or not:
anticlockwise rotation from the feeding port 1-6 Check up lubrication is enough
or not.
2. Start-up without load
1) Ammeter is working or not .
2) The control system: Y/' reducing the pressure start-up; Y/' time transfer
relay should be adjusted as 50S or so.
3) Start-up of double electrical machine: Stand-alone start-up and Two engine
start-up. You can choose the start-up according to the power of electric
network.
3. Start-up with load.
1) Feed the materials after the machine have a successful trial run without
load and the running of engine becomes ' type.
2) Max Feed Grain Size must be executed strictly according to
instruction.
3) You'd better put in the materials less than 5 mm at the beginning of
start-up ( at least in half a minute) so that it can form protection layer in
the machine.
4) When you feed the materials at the beginning, there will be a 30-60
seconds imbalance the machine. However, you mustn't stop the machine at once and
that feed more materials until the vibration disappears. If there is violent
shock and abnormal noise, you should stop the machine to check up carefully.
5) You'd better add magnetic
separator beside feeding advice for fear that iron damages the machine
chamber in the machine.
6) Max electric current value is not exceed rated current one of running
motor when feeding the materials. If the humidity of raw materials is too high,
it maybe block the feed opening of central flow and overflow port of scattered
flow and influence electric current value. The electric current value is too
high and can't be lower because the overflow port of scattered flow is blocked.
Contrarily, the feed opening of central flow is blocked. You must stop the
machine to clean up all feed openings and then work sequentially.
7) Dual drive motor must regulate and bring the strain of two groups of
triangle belts into harmony. Look into two groups of electric current value of
motor is accord or not.
4. Stop the machine
1) You must stop feeding the materials before stopping the machine.
2) The ammeter should be without load before stopping the machine.