The main body of ceramic production equipment includes raw materials storage
warhouse,dust chamber,fan,the main kiln,coal injection system,the control
cabinet,etc.The lower part of the raw materials warehouse feeders arch kiln
speed and the amount of coal are variable speed to adjust the process parameters
to ensure product quality under the premise of maximum yield.
Auxiliary equipment for production of ceramic:crushing machine,screen
machine,belt
conveyor,feeder,elevator,etc.
Production of fly ash and clay ceramic auxiliary equipment: wheel grinding
machine, dual-axis mixer, pellet mill, screening machines, belt feeding
machine.
The usage of ceramic
Ceramic has excellent properties, such as low density, high cylinder
pressure, high porosity, softening coefficient, good frost resistance,
alkali-aggregate reaction, etc. are excellent. It can be widely used in building
materials, gardening, food and beverage, fire-resistant insulation materials,
chemical, oil and other departments, applications more widely, is continuing to
expand.
The beginning of invention and production in the ceramic,which is mainly used
for building materials,due to the continuous development of technology and
people to a deeper understanding of ceramic properties,the application of
ceramic materials has already exceeded the scope of tradition ,expanding its
application of new areas.Now the application of ceramic in the building
materials, has dropped from 100% to 80% in other applications, accounted for
20%. With the continuous development of new uses for ceramic, the proportion in
other areas it will gradually increase.
Top trend: Information technology applys to manufacturing industry
Manufacturing information on the mechanical role in promoting industrial
development largely reflected in the four levels. First, products, information
technology, and through the integration of advanced manufacturing technology,
the traditional mechanical products into information, computer, laser and other
high-tech, making mechanical and electrical integration products, integrated
products of modern technology, enabling product enhancements , raise the level
of intelligence to meet the information age requirements of mechanical products;
Second, the design, manufacturing process automation and intelligence, greatly
shorten the design cycle, improve the success rate of design, design costs,
faster market response, the manufacturing process automation, intelligent and
improve product quality and consistency, labor strength reduction; Third, at the
enterprise level, the company's various information integration, the formation
of the sharing of resources, improve enterprise management level, efficiency,
economic efficiency, thereby enhancing the market competitiveness of
enterprises; Fourth, enterprises realize the interconnection of information, so
that shared resources of different enterprises, dramatically changing the
machinery of industrial organization, development, production and business
model, reduce duplication and waste of resources to adapt to economic
globalization and the Internet of the requirements, and enhance the overall
competitiveness of the industry.
Information to the organizational structure of manufacturing enterprises may
be a straight line from the original functions of the system into a flat pyramid
organization of the network organization. Such as manufacturing, jaw crusher, ball mill energy has
entered the information mode of production, greatly improved its functionality
and usability, and mining machinery manufacturing industry to meet its
needs.Planned economic system, is a manufacturing company is only responsible
for the production of basic economic organization, but also a 'large', 'small'
mode of production, business and even assumed the social functions, R & D
capabilities weak, sales sectors of the weak, and relatively large processing
capacity, organizational structure, like olives, two small, the middle. In a
market economy, enterprises have become the main market, the need to strengthen
research and development and sales management, and the middle part of the
processing can take advantage of the processing capacity of the community,
organizational structure, such as dumbbells, two strong, the middle sperm.
Information to the organizational structure from the 'olive' to 'dumbbell'
change is possible.
Information technology also enables manufacturers to a fundamental change in
production mode. Lean and agile manufacturing, concurrent engineering, mass
customization, and so the endless mode of production, there were the result of
birth information. E-commerce, supply chain management, manufacturing and so the
network can not do without information technology, it is also the information
associated with the new production organization to continuously improve the
competitiveness of the manufacturing sector, rising to a new level, can continue
to meet the user's individual requirements.
Facing different environment, different technology developed for manufacturing
With scientific and technological development, especially in electronics,
information technology, rapid development, more and more high-tech applied to
the machinery manufacturing industry. Especially in recent years in China has
become our familiar word, but, in China almost become synonymous with poor
quality products, which can be seen that our product quality to be improved,
which depends largely on the our manufacturing process. Industrial countries
over a wide range of high-precision machining, precision machining,
micro-machining, micro-mechanical and micro / nano technology, laser processing
technology, electromagnetic processing technology, super-plastic composite
processing technology and processing technology and other new processing
methods.
High dependence on foreign technology , resulting in the development of
China's machinery manufacturing industry, controlled by others. China's
dependence on foreign technology up to 50%, while the United States, Japan is
about 5%, the ratio in developed countries are generally below 30%. And
self-sufficiency rate of China's key technologies, representing about 40% of
investment in fixed assets investment in equipment, there are more than 60% rely
on imports to meet, the key high-tech equipment is basically dependent on
imports. Especially since the reform and opening up, more and more foreign
companies to invest in China, China has introduced a number of foreign advanced
equipment but did not grasp the core technology. The industry believes that
China's machinery industry, there is a huge technological 'black hole', the most
prominent manifestations of the high dependence on foreign technology.
China's mining machinery manufacturing industry for many years, and now use
their own design 'heart' a little, and it makes a lot of mining machinery
industry whom trouble. But now there are several mining machinery manufacturing
enterprises started to pay attention to design their own main brand products. It
is noteworthy that many key areas, especially outside the field of defense
technology dependent, would pose a serious challenge to national security. As a
national high-tech Industrial Development Zone window, there is 57% of
technology from abroad. The industry generally believes that technology is state
of black hole formation and the degree of emphasis put into closely related.
Countries in the past two decades ignored the development of machinery industry,
policy, and funding has gone wrong. The most typical example is the state-owned
enterprises. State-owned enterprises on the creative talents of the property is
basically no incentive to implement, and property rights stimulate innovation
and R & D system is an important guarantee for the product. R & D
technologies and products, or taken away without compensation by the state,
either free copy by other companies. Take the example of China's mining
machinery manufacturing industry.
Eying on mining machinery, striving for further improvements
Gravel equipment mainly refers to the jaw crusher machine,
stone-breaking counter-type machine, cone crusher stone machine, impact crusher, sand making machine, vibrating screen, feeder and
stone milling machines and other equipment. In the widely used high-speed
railway construction. Recently, the 'twelveth-five' after the railway
construction investment will directly boost mining machinery market in China
more than 10% growth in demand for any business is concerned, the data shown by
the size of the market is not overlooked. Face of China's high-speed railway
construction peak of the arrival of the market demand is particularly strong.
However, due to high-speed railway construction, aggregate and concrete sand and
gravel aggregate demand is relatively high, and to meet the needs of the
industry with the production capacity of large companies at least a decade or
more.
Currently, almost all of the engineering, mining machinery companies are
responsible for railway construction, especially in high-speed rail construction
has been greatly concerned about. Some companies want to be able to use existing
products, the construction of the railway east onto a new stage; Some companies
will look into the new product development. Crusher machine equipment, for
example, such products are subject to railways, highways, bridges, affecting one
of the most significant products. In particular, railway construction, the use
of piles in the air, railway and industrial products, requires a lot of
aggregate and concrete aggregate.
Henan Hongxing Machinery Co., Ltd. on the production of a number of mining
gravel equipment PE jaw crusher, Impact crusher machine, stone-breaking
counter-type machine, cone crusher stone machine, impact crusher machine (a new
type sand making machine), and feeder, vibrating screen, sand washing machines
and other equipment installed in the various provinces units wide highways and
high-speed railway construction, is an essential national infrastructure
equipment. For basalt broken, broken by the cone over the broken stone machine
stone, stone-breaking machine after Impact (new sand making) Whole, the content
can be reduced to stone-elongated 3-5%, compared with the crusher than can
greatly improve the production capacity. Provinces and cities nationwide
high-speed railway construction in accordance with the process, we are well
prepared to service the country, with the key provinces and cities nationwide to
maintain close cooperation between engineering units, the user-site to provide
full technical and service support. Long cycle of large-scale construction
projects, sent to track visits, comprehensive customer service site. Improve
service coverage area.
The supporting role for a new era of mining machinery
Mechanical Engineering, the general trend of scientific development will be
digital, intelligent, precision, miniaturization, and ecological life. Mining
Machinery (Crusher) as a branch of mechanical engineering disciplines, but also
follow this general trend. Meanwhile, the mining industry, combined with the
characteristics of its development trend is digital, intelligent, ecological and
amenity-oriented. Mining Machinery (Crusher) into the manufacturing sector
should continue to excellence in all fields of human achievement, a major demand
for national economic construction, scientific concept of development, achieve
sustainable development.
China's 'Eleventh Five-Year Plan' stated, to build a resource-saving and
environment-friendly society, focusing on the development cycle of the economy,
saving and try adhere to the development, conservation priority, according to
reduction, reuse and recycle principle, resource extraction, produce
consumption, waste generation, consumption and other sectors, and gradually
build the whole cycle of use of system resources in the community; to save
energy, save water, saving land, saving materials and strengthening
comprehensive utilization of resources to strengthen the promotion of
conservation policies. Machinery manufacturing industry from the simple pursuit
of scale and efficiency of the model to build the economic direction of the 4R's
reincarnation.
Natural environment for the harmonious development requires mining machinery
(crushers) 'eco', with a variety of senior technology to improve manufacturing
model, manufacturing resources, manufacturing, process manufacturing
organizations continually different and the product throughout the life cycle
does not cause environmental pollution or environmental pollution minimization,
resource utilization, the highest, lowest energy consumption, the ultimate
enterprise coordination of economic and social benefits. Efficient, zero
emission fuel cell Mining Machinery (Crusher) has a good vision of development.
Mining Machinery (Crusher) in computer technology, network technology,
multi-disciplinary integrated support for economic development, driven by demand
in the market, the natural world in harmony with human development, mining
machinery (Crusher) has toward the digital, intelligent, ecological and
amenity-oriented direction.
The Killer of Coal Gangue pollution - Hongxing Coal Gangue crushers
Along with the national environmental protection law enforcement increasing,
people rise requirement of the environment quality. The issue of solving the
environment pollution caused by Coal Gangue is becoming more and more serious.
Gangue power is to make full use of the efficient heat ingredient of Gangue,
turning waste to wealth. It's the efficient way to slove the problem. Good-
perform coal gangue crusher is with low fineness output, low noise, energy
saving, convenient to use, etc. It well effects hard, dry and wet material. It
does not plug, moisture percentage available, output fineness 90%.
1) Up-down two shale crushing with two sets of rotor motif to each other.
After up side rotor hammer crushing, the material is immediately crushed again
by rapid rotating hammer of down side rotor. Material inside mutually reverse
collide and crush rapidly, to achieve the best purpose of crushing.
2) Unique two-way adjustment gap technology, the gap between hammer and plate
becomes biger after wearing, and the particle size coarsens. This can be solved
by adjusting hammer from center to the outside, to reduce the gap. Or by pushing
plate to adjust the gap, control output size by yourself.
3) Smooth operation and enough inert ance, two sets of rotor shaft end are
equipped with the flywheel, the flywheel can adjust speed fluctuation of
periodic operation. Smooth running, increases the rotation inertia, overcome
resistance. It van save electricity above 20%.
4) It is designed without screen in the grate bottom. It almost has no
requirement on moisture. So it neither plug screen, nor charge small size and
crush again and again. It is with high efficient powder outputting and no hammer
wearing.
5) Centralized lubricating system, non-stop note oi. Reform yellow nozzle and
traditional way of filling lube oil cup. It is with one step, configuration to
oil pump on the distribution, filling from different way. It is so convenient
and easy to operate that it can fill lube all bearing and synchronous at the
same time working.
Movable crushing station Long Battle Out for Green Ecological
Mining 13ed September, National large-scale modernized coal preparation plant
company set up sit-meeting in Yinchuan city, Ningxia. This is the first
professional meeting in washing&separating processing hold by coal field in
the latest 10 years. It will widely summarize experience from large-scale
modernized coal preparation company, and improve coal producing and the way of
using. In this way, it will set up a ecological green mining concept of coal
mining and construction. Vigorously develop coal washing and processing, promote
cleaning and high efficiency using of coal and energy conservation and emission
reduction.
In order to promote coal washing and crushing going smoothly, increase
production of coal crushing and improve implement of energy conservation and
emission reduction, Henan Hongxing Machinery developed large scale coal
separating, washing and crushing equipment. Large scale jaw crusher and mobile crusher in coal crushing
and separating are with advanced technology, high efficiency, and environmental
protection. Environment worsening day by day and waste of mess, those caused by
mining is an issue now. It not only damages environment, but cannot make full
use of the mineral resource.
Along with the growth of coal preparing scale, the developing on high coal
ash, high sulfur coal, low coat coal, especially brown coal becomes much more
serious. It needs separator adn processing equipments more and more urgently.
Related technology and equipments develop so slow that is cannot meet the demand
of development. Hongxing Machinery Mobile Crusher makes benefit in making full
use of mineral resource, especially in coal preparation. Integration plant work
in a mine as a whole. Large scale jaw crusher, impact crusher, cone crusher, feeder,
vibrating screen, etc work
independently. At the same time deal with the waste in processing, effectively
reduce the damage of environment pollution.
Knowledge about Ball mill operation and solution 1
What you need to do when the ball mill enters the belly
bulge?
Ball mills are crucial
equipment for grinding after materials are crushed. It is an efficient tool for
grinding various materials into powder.
With regard to the use of Ball Mill belly bulge appeared in the process,
there are several factors:
Firstly, to see whether the ball mill to the mine mouth spit normally
expected, if not properly spit expected, is likely to lead to bulging belly ball
mill;
Secondly, listen to the sound of the ball mill; if the smaller changes the
sound stuffy, it is very possible to be ball bulging belly;
Then, look at the current ball mill control cabinet, so they think that when
the current value is likely to become larger mill expansion belly of the
precursor is in fact not the case, if the ball bulging belly, its current value
is become small. So we need to pay more attention to operating the ball mill
correctly.
Reason for blowing wind when using the cement mill
By blowing wind into the mill, the tiny powder can be blew away,
over-grinding can be reduced and bringing the buffering effect, the steam in the
mill can be removed, the blocking of the hole can be avoided and the sticking
among balls can be reduced.
The temperature of the mill and raw material can be reduced, which will
benefit the operating of the mill and the quality of the cement.
Benefit the environment, reduce the wearing out of the equipment.
Grate type Ball Mill has a
grid plate at the discharging end which has many holes for putting minerals
pulps out easily. At the discharging end where the grid plate is close to, it is
equipped with lifting device for mineral pulps which is radial shape strips.
These strips divide the area between grid plate and the end cover into several
fan-shape chambers, which lead to the hollow shaft. When a ball mill runs, these
strips function as lifting the pulps that is, lifting the mineral pulps up to
the hollow shaft through the hole on the grid plate. And then the pulps is sent
out of the ball mill through hollow shaft. In a word, this type has the
characteristics of discharging the mineral pulps by force and of high production
ability.
This type of ball mill is usually applied in the first-period of grinding
operation and it can get a higher capacity. But, its output product the size is
bigger than that of an overflow type ball mill.
Mastering the role of lubrication oil when running a ball mill
1) It could reduce the abrasion of the gear and other parts,and extend the
service life of the gear.
2) The lubrication oil could reduce the friction,and slow down the loss of
power and energy.
3) To some extent,it could spread the heat and has a certain cooling
effect.
4) Obviously,it could prevent the parts from corrosion and rust and reduced
noise, vibration and gear to reduce the impact of inter-role.
5) The lubrication oil could reduce the noise during the operation,and
lighten the vibration between the gear and the machinery.
6) Of course,it could wash dirt, clean the dust on the surface and reduce
wear and abrasion of the parts.
So the ball mill
operation is related to the lubrication.Rotating part is one of the important
components of ball mill.Drives motor, reducer and the gear drove the cylinder
and rotated together to grind the various materials.Good lubrication could
reduce the abrasion and extend the life of machinery.
New type jaw
crushers are also called high efficiency energy-saving fine jaw crushers which are
designed and manufactured by Zhongke Engineering Technology Co., Ltd for nearly
one moth.
Its known to us that there are lots of fields need to crush and grind
materials such as mining, metallurgy, construction and so on. All the materials
should be grinded and crushed from big one into fineness according to customers
requirements.
As we all know that crushing cost too much both energy and money. Since then
how to improve efficiency of crushing is one biggest problems.
Crushers are mainly used in many fields such as construction, mining and so
on. However most of such kinds of equipments have various of disadvantages such
as maintenance, capacity and so on.
Shallow talk on the bugs which affect the crushing process
Crushing process are related to many factors. In summary, there are three
main factors: mills structures of, ore attributes, and operation conditions.
However, at a production site, equipments are fixed, which should be regarded as
a fixed factor, while ore attributes and operation conditions should be
considered as key factors on the quality and quantity of products. In order to
guarantee the quality of products mills produce, operators must adjust feeding
amount and choose a most appropriate operation condition according to the ores
changing nature (granularity, hardness etc.)
Hammer crusher is
a mainly machine in mining machinery industry, widely used in cement, chemical
industry, electric power, metallurgy industry, etc. Often used in crushing
limestone, slag, coke, coal and other materials. Hammer crusher has the
following features compared with other crushers:
1). The work hammer was more wear-resisting and impact resistance;
2). Can adjusting the need size according to customer requirements;
3). The structural of hammer crusher was seal;
4). The structure is compact, has less easy to wear parts and convenient
maintenance.
Because of these advantages, the hammer crusher was very popular in mining
machinery industry. Now Now we look at how to choose a suitable hammer crusher.
1). You should choose a trustworthy mining machinery manufacturer. So would have
quality assurance, exempt from your worries about the machine. The best way is
to visit the mining machinery manufacturer by yourself, see if there is a
legitimate manufacturers.
2). Choose the appropriate size of the hammer crusher according to the
materials you want to broken. Fit is more important than anything.
3). You must determine all matters in the contract, including materials,
components and delivery time, etc.
HXJQ is a famous hammer crusher manufacturer in China which is titled as
'China Famous Machinery Brand'. Hammer crusher is one of our main products and
sold at home and abroad. Our products have high quality and reasonable price.
Favored by domestic and foreign customers, if you have any need, please for free
to contact us.
The frame is made of tetra-wall rigid steel plates opening up and down. The
frame is used to support the eccentric shaft and withstand the crushing force.
It is required to have enough strength and stiffness. Generally, it is casted
integrally by cast steel. For small machine, the cast steel can be replaced by
high-quality cast iron. For large machine, the frame should be casted section by
section and then connect the section together by bolts tightly. The casting
technique is complex. Small home-made jaw crusher can also be made by
welding thick steel plate, but the rigidity is poor.
2). Jaw plate and side plate
Both fixed jaw and movable jaw are composed by jaw-body and jaw plates. The
jaw plates are the working part which is mounted to jaw-body with bolts and
wedge. The jaw body hung on the shaft is the front wall of the machine frame.
Mostly it is made of cast steel or cast iron because it required to be strong
and rigid enough to withstand the crushing force.
3). Driving eccentric shaft
Driving eccentric shaft is the main shaft of crusher. It is made of high
carbon steel and has a huge torque force. Eccentric part requires fashioning,
heat treatment and the liner of bearing to be casted with babbitt metal. One end
of the eccentric shaft is mounted with pulley and the other end is mounted with
flywheel.
4). Adjusting device
There are generally wedge block type, pad plate type and hydraulic type etc.
adjusting devices, normally wedge block type is adopted which are composed of
front wedge and back wedge two wedges, front wedge block can move forward and
backward and block against rear push plate. Rear wedge plate is adjusting wedge
which can move up and down. The slant sides meet together and adjust outlet
opening size by screw moving up and down. The adjusting of small size jaw
crusher outlet opening size is realized by increasing or decreasing the washers
between push plate bracket and machine frame.
5). Flywheel jaw crusher
Flywheel is for storing energy not consumed during empty travel cycle of
movable jaw plate, and the saved energy will be used in another travel cycle
which makes the work load of machine become even. Pulley also plays flywheel
role. Flywheel is always made of cast iron or cast steel, small size flywheel is
normally as an integral type as fabricated. Please note flywheel static balance
during its fabrication and installation.
6). Lubrication device eccentric shaft bearing
Normally concentrated circulation lubrication is applied; the feeding of oil
to the supporting face of mandrel and push plate is normally by manually
operated oil gun which feeds lubrication grease. The swinging angle of movable
jaw plate is very narrow which makes difficulties in lubricating between mandrel
and bush. So normally open some oil groove in axial direction at bottom of bush,
and open a circumferential oil groove in the middle to make the lubrication way
through. Then forcefully inject dry grease in with oil pump to make
lubrication.
Sand maker is calling for environmental protection
Natural sand more and more lacks along with the time development, so
machine-made sand became especially important. Now we see how to eco-friendly in
machine-made sand production process.
Machine-made sand is processing through sand making machine and
other ancillary equipment, the finished product are more rules and can meet the
daily needs. At present, machine-made sand is widely used in buildings, roads,
Bridges, chemicals industry,etc. But some we all know that machine-made stone
pollution and damage the environment. So Henan Hongxing Mining Machinery develop
a new type sand making machine friendly to environment.
Sand making machine is the main product of HXJQ. We developed environmental
sand makers through
continuous improvement and introducing advanced technology.
And the radioactive of machine-made sand is very low, deeply welcome by
customers. Sand making machines of HXJQ not only satisfy the demand of the
market, but also high efficiency, energy-saving, environmental
protection,etc.
Henan Hongxing Mining Machinery is a famous and professional manufacturer of
complete sets of mining machinery in China. Our sand makers have super quality
and competitive price. Our sand making machine sold all over the world for
decades years. Favored by domestic and foreign customers. If you have any
questions of our sand machine, please contact us.
Are you worried about garbage disposal? Hongxing helps you
'The economical society', 'green society', 'a low carbon economy' hot words
such as on the network once popular, according to reports, the mining area of
tangshan nearly 1500 square kilometers, form the mining subsidence area and
affected area 280 square kilometers, including coalmine subsided water area 75
square kilometers; Iron ore and gold mining cause mined-out area and spread the
area more than 100 square kilometers. For exploitation of mineral resources to
our city ecological environment caused by the pressure, for several years,
tangshan accumulative total investment capital is 1.52 billion yuan, cause
economic disaster. Mining waste more fly ash, coal gangue and so on, is how to
deal with the rubbish be a big problem.
At present, the domestic processing mining waste technology improvement, fly
ash, coal gangue circulation and sustainable development is a kind of way. A
industry will smash production line is used for coal gangue, recovery of fly
ash, used for road, fill in the well, the sand and cement, bricks, achieved
effect is notable. Mobile crushing stand for mining waste handling, the waste
handling to a new high.
For example: Henan Hongxing Mining Machinery Co., LTD launched the mobile
crushing plant with small volume, flexible operation, convenient operation, and
to reduce the working time, go directly to the working area, including matching
jaw crusher, impact crusher, mobile jaw crusher, vibrating screen, vibrating feeder, belt conveyor, also according to
the customer's need to tailor. Mobile crushing station is widely
used in mining, coal mine, mining waste, debris and building the recycling of
waste, earthwork project, the city infrastructure, road or the work in building
site. The motor performance is good, can with the raw material or the
construction site, and can be extended with multilateral cooperation, meet
different product demand. This mobile crushing and screening into sets of
equipments including primary broken stand and secondary crushing and screening
races, and other components of the belt conveyor, stand at all levels are broken
is an independent work unit, to complete their respective for different duties,
belt conveyor is responsible for all the material transfer between crushing
station stacking machine.
'First damage, after management' is an error of ecological restoration. The
mobile crushing stood in the mine development at the same time can deal with
mining waste maintenance mine environment,improve the ecological environment of
mining area not only, also can be used for local people to bring the benefits of
the economy. In the development of green mining, out of a 'in development
protection in protection, development' of ecological, on the path of sustainable
development, mobile crushing the attack stand indelible.
Vibrating screen, according
to its movement locus, is generally classified into two kinds: linear vibrating
screen and circular vibrating screen.The movement locus of the circular
vibrating screen is a circle. The circular vibrating screen is a kind of new
vibrating screen with a large number layer and with high efficiency. It is
dedicated to the quarries screening material stone design, and can also be used
for mining, mineral processing, coal, building materials, power and chemical
industries for the classification
In order to detailed description the application of vibrating screen in the
actual operation, especially take the application of the vibrating screen in the
production of silicon carbide powder technology application for example.
The function of vibrating screen in this process:
1) Screening effect: screening is divide the granular, powder into different
sizes of the particles. A single vibrating screen can be matched to 4 layers of
screens, continuous separation of 2-5 grade of the particles and control the
narrow particle size range;
2) The effect of screening out impurities: high performance machine can
quickly remove the percent content of low large particles or separating the
small particle slurry residue in high flow process. Vibration screen can make
all kinds of slurry in the insoluble solids rapidly cleared and continuous
slagging.
The procedure of the production of silicon carbide powder:
1) The silicon carbide materials will be crushed by a crusher at first and
screened, the silicon carbide particles after being screening will be shaped by
shaping machine, and then carries on the pickling impurity removal, drying;
2) The dried silicon carbide particles will be ground into silicon carbide
powder of certain degree with a grinding mill;
3) And then use the vortex type air classifier to classify
the silicon carbide powder;
4) To have a further classify of the semi-finished products of the vortex
type air classifier cyclone export by turbine air classifier.
In recent years, many manufacturers want to substantially increase the
quantity, reduce coal consumption through the transformation of rotary dryer. But the
reforming effect of some manufacturers is not ideal, or even emerging the
situation of the cylinder liner wear quickly, the under barrel and the head of
the rotary dryer easy to burn out and the bag type dust collector using a
shorter life, and the repairing cost is high and seriously affecting the normal
production of the dryer.
It is not the reason of technical reformation problem, the effect of some
technical transformation is very good, such as the installation of X shape
lifting plate. Now many equipment manufacturers have adopted this technique, the
main reason of effecting the effect is that the main emphasis on the dryer is
transformed locality instead of modifying the dryer from the whole drying
supporting system. The announcements in modifying the rotary dryer are as
follows:
1. The selection of entilation dust removal equipment:
The ventilation effect of the dryer directly influences the yield level of
production. If you want to have a high yield, you must select the dust collector
of larger dealing capacity. Ensure the drying machine feeding end of certain
negative pressure, timely absorb the high temperature gas generated by
combustion furnace to to dryer and timely promote the heat exchange, as far as
possible to reduce the concentration of the waste and achieve rapid drying
purpose.
2. The inner transformation of the dryer:
The reconstruction investment of the rotary dryer is small and the
transformation is relatively simple, but before the modifying you must
understand the structure of the dryer, you can make a viable transforming
measure according to the daily experience. General transformation steps:
(1) Install a center X type material-raising plates to reduce heat empty
hole, prolong the remaining time of materials, improve the heat exchange
efficiency and reduce the loss of high temperature gas.
(2) Remove the feed end of spiral conveyor leaf and replace by the triangular
plate.
(3) Transform the feeding tube angle.
(4) Modify the L shaped tail lifting plate in the low temperature drying
area.
3. Attention the balance between wind, fire, material:
The main base of gaining high quality and high yield is to achieve the '
wind, fire, material balance'. Firstly determine the dust ventilation, drying
machine specifications, models and the effect of reconstruction, the combustion
furnace heating size matching. Secondly we should strengthen the operation.